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11

2012-10

Troubleshooting Diagnosis

ETAbox Operation

Troubleshooting

Diagnosis

Problem/malfunction

Possible causes

Solution

Discharge conveyor's drive 
motor doesn't start or runs 
intermittently

•  The boiler is not controlling the 

motor correctly or the cables 
have been attached to the motor 
incorrectly

•  Obstruction of attachment 

nozzles on fuel conveying system

•  Incorrect motor protection 

setting 
 
 
 

•  Foreign object got into tank 

before or during filling and is 
blocking the conveyor screw

•  Check motor wiring; see installation 

instructions for ETAbox and boiler 

•  Obstruction; see "Clearing 

obstructions" or "Removing foreign 
objects" 

•  Set motor protection correctly in 

boiler's control system 
2.1 A nominal current and  
3.0 A maximum current. 
(note motor data)

•  See "Removing foreign objects"

Obstruction of attachment 
nozzles on fuel conveying system

•  Pellet hoses leak 

•  Conveyor screw transports too 

many pellets 
 
 
 

•  Leak in pellet bin on boiler
•  Non-return flap in pellet bin on 

boiler is dirty. (ETA boilers have 
no non-return flap in the pellet 
bin)

•  Check hoses and clamps (loose hose 

clamps...)

•  Reduce feed rate (drive motor 

speed). 
"Feed rate" parameter in boiler 
control system's "Store" function 
block (see boiler's operating 
instructions)

•  Check tightness of all connecting 

flanges on pellet bin

•  Clean dust and pellet residues from 

non-return flap 
 

   Then see "Clearing obstructions" 

Conveyor screw stops moving

•  Drive motor ran too long without 

vacuum motor; pellets clog the 
suction nozzle

•  Foreign object in the screw

•  See "Clearing obstructions" 

 

•  See "Removing foreign objects"

ETAbox has worked without 
malfunctions for a long time, but 
now no pellets are reaching the 
boiler

•  ETAbox is empty
•  ETAbox is almost empty

•  Fill with pellets
•  Knock on hopper or stir the pellets 

with a long rod through an 
inspection port; refill

Содержание ETAbox

Страница 1: ...2012 10 22 EN_Englisch User manual ETAbox...

Страница 2: ...of symbols Important NOTICES for operation CAUTION Failure to observe these notices can result in property damage STOP Failure to observe these notices can result in personal injury Warranty guarante...

Страница 3: ...vent damage that neither you nor we wish to occur Training the customer To avoid errors in operation please explain to your customer preferably using this manual exactly how the ETAbox works and how i...

Страница 4: ...plus A1 with a diameter of 6 to 8 mm and a length of 15 to 40 mm If the ETAbox or parts thereof are used for any other purpose no guarantee or functionality claims may be asserted The fabric sack must...

Страница 5: ...the main switch on the boiler before any work on the ETAbox and the pellet conveyor system If the ETAbox has a power supply separate from that of the boiler switch that power supply off as well If th...

Страница 6: ...can be adjusted to the room height in increments of 100 mm ETAbox 17 Length x width 1 700 x 1 700 mm Height adjustable in increments of 100 mm 1 800 to 2 500 mm Volume 3 1 to 5 0 m Weight with pellet...

Страница 7: ...e conveyor screw The vacuum pump continues to run factory setting of 10 seconds for an ETA boiler to empty the pellet hoses Check fill level The fill level of the ETAbox can be determined by feeling t...

Страница 8: ...pen a window to ensure the necessary air flow into the room If the room has no window of its own you can open a door to establish a connection to a room with an open window Use suction During filling...

Страница 9: ...heck fill level regularly Check the fill level regularly to prevent overfilling Do not overfill the ETAbox The current fill level can be determined by looking through the inspection ports or by feel s...

Страница 10: ...lling hose suction hose from the couplings Cover both couplings Switch heating system back on enter pellet level in control system Heating can resume immediately after filling Enter the ETAbox s new p...

Страница 11: ...nozzles on fuel conveying system Pellet hoses leak Conveyor screw transports too many pellets Leak in pellet bin on boiler Non return flap in pellet bin on boiler is dirty ETA boilers have no non retu...

Страница 12: ...the discharge conveyor Use a long pointed object such as a screwdriver to loosen the pellets and remove them Possibly also remove the back air hose to make poking easier Verify whether conveyor screw...

Страница 13: ...the screw disconnect power supply Stop heating and use the mains switch to switch off the boiler If the ETAbox has a separate power supply discon nect it from the mains as well Detach cover on dischar...

Страница 14: ...crews Pull the screw slowly out of the discharge conveyor Removing foreign objects Remove foreign objects from the discharge conveyor or the screw Insert screw into discharge conveyor Slowly insert th...

Страница 15: ...rge conveyor Remove both barrier plates from the discharge conveyor and store them in the immediate vicinity of the ETAbox Attach cover Attach the cover to the discharge conveyor with 2 M8 x 25 hex he...

Страница 16: ...hat you keep records about all service and maintenance work as well as malfunctions These records can be entered in the following pages Then you and our customer service will always have an overview o...

Страница 17: ...17 2012 10 Maintenance and service records ETAbox Operation Date Performed by Service maintenance cleaning Work performed parts replaced...

Страница 18: ...18 www eta co at Maintenance and service records Date Performed by Service maintenance cleaning Work performed parts replaced...

Страница 19: ...19 2012 10 Maintenance and service records ETAbox Operation Date Performed by Service maintenance cleaning Work performed parts replaced...

Страница 20: ...iler is equipped with a draught fan and ventilated rotary valve to protect against back burning Only fill ETAbox at underpressure While injecting pellets extract more air from the ETAbox than is blown...

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