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5 OPERATION

0459 560 101

- 10 -

© ESAB AB 2017

5

OPERATION

General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!

CAUTION!

This product is intended for industrial use. In a domestic environment this product
may cause radio interference. It is the user's responsibility to take adequate
precautions.

MXL welding torches can be used in any welding position.

The torch switch in the MXL handle is suitable for 42 V, maximum 1 A.

5.1

Fitting the liner

Fit the correct wire guide liner for the application, as needed to suit the wire type and
diameter. See chapter "MAINTENANCE" section "Spiral liner / PTFE liner".

NOTE!
For information on how to install new liners and about correct assembly
procedure, see the chapter entitled “Maintenance”

Spiral liner = for steel wires

PTFE−liner = for aluminium, copper, nickel and stainless steel wires

5.2

Assembling the swan neck

The following figures indicate how to assemble the different welding torch types.

1.

Gas nozzle

4.

Tip adaptor

2.

Contact tip

5.

Gas diffusor

3.

Nozzle spring

Содержание MXL 150v

Страница 1: ...Instruction manual 0459 560 101 GB 20170322 MXL 150v MXL 200 MXL 270 MXL 340...

Страница 2: ......

Страница 3: ...to the equipment 11 5 4 Setting the level of shielding gas 11 5 5 Checklist 11 5 6 Changing wire 11 6 MAINTENANCE 12 6 1 Overview 12 6 2 Cable assembly 12 6 3 Cleaning the wire feed 12 6 4 Spiral lin...

Страница 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Страница 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Страница 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Страница 7: ...UCTION The MIG MAG welding torches of this series are exclusively intended for shielded arc welding using inert gas MIG or active gas MAG for industrial and commercial use by suitably trained employee...

Страница 8: ...hipping note In case of damage Check the package and components for damage visual inspection In case of complaints If the package and or components have been damaged during shipment Contact with the l...

Страница 9: ...hose package 1 1 kg 3 0 m hose package 1 6 kg 2 2 kg 2 6 kg 4 0 m hose package 2 0 kg 2 6 kg 3 7 kg Cable assembly Standard length 2 5 m 3 0 m 4 0 m 3 0 m 4 0 m 3 0 m 4 0 m Standard control cable 2 po...

Страница 10: ...n The torch switch in the MXL handle is suitable for 42 V maximum 1 A 5 1 Fitting the liner Fit the correct wire guide liner for the application as needed to suit the wire type and diameter See chapte...

Страница 11: ...s to be used depend on the welding task to be performed 5 5 Checklist Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner is suitable for the wire diameter an...

Страница 12: ...e torch cable assembly from the equipment and lay it out straight Unscrew the nut and pull out the wire guide liner Remove other parts from the swan neck Blow compressed air through the wire conduit f...

Страница 13: ...and tighten it using the multiple spanner 9 Screw the fittings back on again 6 5 Cleaning the swan neck Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB anti...

Страница 14: ...er blocked Contact tip and wire diameter do not match one another Wrong tension set on the wire feed unit Blow through in both directions Replace contact tip Correct according to manufacturer s instru...

Страница 15: ...with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your respons...

Страница 16: ...NCY 0459 560 101 16 ESAB AB 2017 9 IN THE EVENT OF AN EMERGENCY In the event of an emergency the power supply must be switched off immediately For further action in such circumstances consult the Powe...

Страница 17: ...f the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard Spare parts and wear parts can be ordered through your nearest ESA...

Страница 18: ...connection 0700 200 002 MXL 200 Welding torch 3 0 m EURO Connection 0700 200 003 MXL 200 Welding torch 4 0 m EURO Connection 0700 200 004 MXL 270 Welding torch 3 0 m EURO Connection 0700 200 005 MXL...

Страница 19: ...00 200 052 x 105 Swan neck Standard 0700 200 053 x 106 Trigger 2 pol 0700 200 077 x MXL 150v 106 Trigger 2 pol 0700 200 095 x x x MXL 200 270 340 107 Handle complete 0700 200 093 x MXL 150v Incl trigg...

Страница 20: ...SPARE PARTS LIST 0459 560 101 20 ESAB AB 2017...

Страница 21: ...tip insulator 0700 200 105 0700 200 105 2 Contact tip Cu W0 6 M6x25 0700 200 063 0700 200 063 W0 8 M6x25 0700 200 064 0700 200 064 W0 9 M6x25 0700 200 065 0700 200 065 W1 0 M6x25 0700 200 066 0700 200...

Страница 22: ...6 W0 8 4 0 m 0700 200 086 0700 200 086 0700 200 086 W0 9 W1 2 3 0 m 0700 200 087 0700 200 087 0700 200 087 W0 9 W1 2 4 0 m 0700 200 088 0700 200 088 0700 200 088 PTFE liner W0 6 W0 8 3 0 m 0700 200 08...

Страница 23: ...ACCESSORIES 0459 560 101 23 ESAB AB 2017 ACCESSORIES 0465 451 880 Remote kit The remote kit is for use together with Warrior Feed only...

Страница 24: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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