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4

FUMES AND GASES -- Fumes and
gases, can cause discomfort or harm,
particularly in confined spaces. Do
not breathe fumes and gases. Shield-
ing gases can cause asphyxiation.
Therefore:

1. Always provide adequate ventilation in the work area by

natural or mechanical means. Do not weld, cut, or gouge
on materials such as galvanized steel, stainless steel,
copper, zinc, lead, beryllium, or cadmium unless positive
mechanical ventilation is provided. Do not breathe fumes
from these materials.

2. Do not operate near degreasing and spraying opera-

tions. The heat or arc rays can react with chlorinated
hydrocarbon  vapors to form phosgene, a highly toxic
gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat irritation

while operating, this is an indication that ventilation is not
adequate. Stop work and take necessary steps to im-
prove ventilation in the work area. Do not continue to
operate if physical discomfort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below)

for specific ventilation recommendations.

5. WARNING: This product, when used for welding or

cutting, produces fumes or gases which
contain chemicals known to the State of
California to cause birth defects  and, in
some cases, cancer. (California Health &

Safety Code 

§

25249.5 et seq.)

CYLINDER HANDLING -- Cylinders, if
mishandled, can rupture and violently
release gas. Sudden rupture of cylin-
der, valve, or relief device can injure or
kill. Therefore:

1. Use the proper gas for the process and use the proper

pressure reducing regulator designed to operate from
the compressed gas cylinder. Do not use adaptors.
Maintain hoses and fittings in good condition. Follow
manufacturer's operating instructions for mounting regu-
lator to a compressed gas cylinder.

2. Always secure cylinders in an upright position by chain

or strap to suitable hand trucks, undercarriages, benches,
walls, post, or racks. Never secure cylinders to work
tables or fixtures where they may become part of an
electrical circuit.

3. When not in use, keep cylinder valves closed. Have

valve protection cap in place if regulator is not con-
nected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and flames.

Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1,

"Precautions for Safe Handling of Compressed Gases in
Cylinders", which is available from Compressed Gas
Association, 1235 Jefferson Davis Highway, Arlington,
VA 22202.

EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:

1. Always have qualified personnel perform the installa-

tion, troubleshooting, and maintenance work. Do not
perform any electrical work unless you are qualified to
perform such work.

2. Before performing any maintenance work inside a power

source, disconnect the power source from the incoming
electrical power.

3. Maintain cables, grounding wire, connections, power

cord, and power supply in safe working order. Do not
operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories.  Keep

equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position

and in good repair.

6. Use equipment only for its intended purpose. Do not

modify it in any manner.

ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for elec-
tric arc welding and cutting equipment, ask
your supplier for a copy of "Precautions and
Safe Practices for Arc Welding,  Cutting and
Gouging", Form 52-529.

The following publications, which are available from the
American Welding Society, 550 N.W. LeJuene Road, Mi-
ami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc

Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc

Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon

Arc Gouging and Cutting"

5. AWS C5.5 - "Recommended Practices for Gas Tungsten

Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal Arc

Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand-

book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for

Welding and Cutting of Containers That Have Held
Hazardous Substances."

MEANING OF SYMBOLS - As used through-
out this manual: Means Attention! Be Alert!
Your safety is involved.

Means immediate hazards which, if
not avoided, will result in immediate,
serious personal injury or loss of life.

Means potential hazards which could
result in personal injury or loss of life.

Means hazards which could result in
minor personal injury.

SP98-10

Содержание HANDY PLASMA 125

Страница 1: ...or Arc Welding Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and...

Страница 2: ...ation Section 4 Operation Section 5 Maintenance Section 6 PT 34 Torch Installation Operation and Maintenance Section 7 Replacement Parts Section 8 Electrical Diagrams Schematic Section 8 Electrical Di...

Страница 3: ...s on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden ho...

Страница 4: ...Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Associati...

Страница 5: ...tie par des cha nes de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter...

Страница 6: ...es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de fa on d fectueuse ou inad quate ris que non seulement de r aliser un travail de mauvaise qualit mais chos...

Страница 7: ...ION SECTION 2 EQUIPMENT PT 34 Torch Shipping Wgt 2 lbs 1 kg Length of Service Lines 15 3 8 m Dimensions Note the high open circuit voltage Use only plasma cutting torches designed for this equipment D...

Страница 8: ...fan cooling Air is drawn in through the rear panel and then out the louvers in the front panel Locate the power supply in an open area where air can circulate freely through the open ings Allow at lea...

Страница 9: ...in that order as shown in Figure 3 2 Electrode is reversible and the swirl baffle is symmetri cal They can be assembled either way Apply silicone grease to 0 ring See Figure 3 2 Tighten heat shield s...

Страница 10: ...agged along the workpiece D OPERATING TECHNIQUES 1 Piercing Thin materials may be pierced with the torch touching the work When piercing thicker ma terials up to 1 8 in immediately raise the torch to...

Страница 11: ...or Consumable Life a Improper gas pressure If this equipment does not operate properly stop work immediately and investigate the cause of the malfunction Maintenance work must be performed by an exper...

Страница 12: ...cable for continuity Yes Power supply defective No High freq unit or compressor defective Depress torch switch Compressor and high freq should be seen or heard Does high freq come on with torch switch...

Страница 13: ...g torch switch No Yes Check for short in torch switch Cuts normally when torch switch is depressed Yes Power supply defective No Defective control PCB Defective Thermal Switch No Is the fan running No...

Страница 14: ...the nozzle tip to contact the electrode This contact would permit high voltage to be applied to the nozzle Your contact with the nozzle or workpiece could then result in serious injury or death by ele...

Страница 15: ...line lay the line out straight remove the tape from around the switch lead splices and free the switch by cutting the leads close to the splices Re placement switches have extra long leads to make up...

Страница 16: ...nal parts are included with spare parts kit No 37918 or may be purchased seperately ELECTRODE 37888 multiples of 2 SWIRL BAFFLE 18785 NOZZLE Tip 37887 multiples of 5 HEAT SHIELD 20282 SEAT 19679 Inclu...

Страница 17: ...tighten fittings securely using 2 wrenches during reassembly Factory recommended torque is 30 in lbs Failure to do so could result in serious injury to the operator Pull flex support back Remove tape...

Страница 18: ...ACITOR 800mf 450 VDC 37858 HOSE ASSEMBLY 0558001162 PRESSURE SWITCH 0558001159 PLUG HOUSING 15 POS 951504 PC BOARD LOGIC 38168 COOLING FAN 2046032 DIODE BRIDGE RECTIFIER 37855 GROMMET 212 ID 950518 GR...

Страница 19: ...24 X 50 WASHER FLAT 10 DIODE BRIDGE RECTIFIER 37855 BULKHEAD ADAPTOR 58V75 NUT HEX 8 32 LOCKWASHER EXT TOOTH 8 COUPLING COIL HIGH FREQ 32969 ELBOW 1 4 NPT BUSHING SNAP 950823 SPARK GAP ASSEMBLY 055800...

Страница 20: ...91514 HANDLE 951575 SCREW PHTF 10 24 X 38 LOGO ESAB 13734588 COVER 37952Y SCREW PHTF 10 24 X 38 LABEL DANGER HIGH VOLTAGE 954008 TORCH CABLE STRAIN RELIEF 0558001157 LOCKNUT 1 in CONDUIT 950435 TORCH...

Страница 21: ...21 Figure 8 1 Handy Plasma 125 Schematic Diagram for 115V 60HZ Domestic and 230V Export Models NOTES 1 Connections for 115v Operation 2 Connections for 230V Operation D 0558001341 C...

Страница 22: ...22 Figure 8 2a Handy Plasma 125 Wiring Diagram for 115V 60HZ Domestic and 230V Export Models D 0558001342 E...

Страница 23: ...23 Figure 8 2b Handy Plasma 125 Wiring Diagram for 115V 60HZ Domestic and 230V Export Models D 0558001342 E...

Страница 24: ...664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843...

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