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ESAB EPP-200, Инструкция по эксплуатации

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ESAB EPP-200 Скачать руководство пользователя страница 25

25

SECTION 5 

MAINTENANCE

CAUTION

WARNING

5.1 General

Electric Shock Can Kill!

Open wall disconnect switch before attempting any maintenance 

on:

t QMBTNBDPOTPMF
t JOUFSDPOOFDUJOHDBCMFT

Only trained personnel should perform maintenance or repairs 

on this equipment.

5.2 Inspection and Cleaning

Frequent inspection and cleaning of the EPP-200 and related equipment 

are  recommended  for  safety  and  proper  operation.  Consider  the 

following during inspection and cleaning:

t $IFDLXPSLDBCMFUPXPSLQJFDFDPOOFDUJPO

t $IFDLTBGFUZFBSUIHSPVOEBUXPSLQJFDFBOEBUQPXFS

 

source chassis.

t &OTVSFDBCMFBOEIPTFTBSFOPUEBNBHFEPS

LJOLFE

t &OTVSFBMMQMVHTöUUJOHTBOEHSPVOEDPOOFDUJPOTBSF

 

tight.

t $IFDLTDSFFOöMUFSJODPPMBOUQVNQ MPDBUFEJOTJEF

 

console) periodically and 

fl

ush as required.

Содержание EPP-200

Страница 1: ...EPP 200 Precision Plasmarc Cutting System 0558007005 10 2007 Instruction Manual...

Страница 2: ...from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a ser vice facility designated by the manufacturer BE SURE THIS INFORMATION REACHES T...

Страница 3: ...3 SECTION TITLE PAGE SECTION 1 SAFETY 5 SECTION 2 DESCRIPTION 7 SECTION 3 INSTALLATION 13 SECTION 4 OPERATION 21 TABLE OF CONTENTS...

Страница 4: ...force within the EEA has been used in the design F ljande harmoniserande standarder har anv nts i konstruktionen EN 60974 1 Arc welding equipment Part 1 Welding power sources EN 60974 10 Arc welding...

Страница 5: ...utting equipment must be familiar with its operation location of emergency stops its function relevant safety precautions welding and or plasma cutting 2 The operator must ensure that no unauthorized...

Страница 6: ...p your head out of the fumes Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin Protect you...

Страница 7: ...FDUJPO t PDBM PS SFNPUF GSPOU QBOFM DPOUSPM t 5IFSNBM TXJUDI QSPUFDUJPO GPS NBJO USBOTGPSNFS BOE power semiconductor components t TUBUVT USPVCMFTIPPUJOH 2 1 Introduction 2 2 General Specifications EPP...

Страница 8: ...s not designed for this console could result in a haz ardous electric shock Use only torches designed for the EPP 200 Console WARNING 2 3 Dimensions and Weight 44 in 1100mm 42in 1050mm 22in 550mm Weig...

Страница 9: ...003982 0558003983 33133 4495019 33134 4495020 33135 4495021 33136 4495022 0558003984 N A N A N A 0558004651 N A N A 0558004652 0558004653 0558004654 0558003978 0558004655 0558003985 0558003986 0558003...

Страница 10: ...Requires adapter P N 74S76 0558004057 order separately 2 6 Gas Regulators Station Regulator Cylinder Regulator Nitrogen 19155 998343 Oxygen 19151 998336 Argon Hydrogen H 35 19153 998341 Air 30338 449...

Страница 11: ...UIF HBTFT JOEJDBUFE t BT IPTFT GSPN SFHVMBUPST UP DPOTPMF t 5PSDI DPPMBOU Torch Coolant 25 1 gallon 3 8 L P N 0558004297 25 PG coolant improves electrode life in applications using oxygen or BJS DVU H...

Страница 12: ...12 SECTION 2 DESCRIPTION...

Страница 13: ...al electrical and safety codes WARNING Use Lifting Eye When Hoisting From Overhead Use safe practices when transporting with overhead method Unit weighs over 700 lbs 318 kg Use approved straps or cabl...

Страница 14: ...CFOFBUI QPXFS TPVSDF DMFBS GPS DPPMJOH BJS flow t OWJSPONFOU TIPVME CF SFMBUJWFMZ GSFF PG EVTU GVNFT BOE excessive heat These factors will affect cooling efficiency Conductive Dust And Dirt Inside Pow...

Страница 15: ...id impaired performance due to an overloaded circuit a dedicated power line may be required 4J FT QFS BUJPOBM MFDUSJDBM PEF GPS B SBUFE DPQQFS DPOEVDUPST BNCJFOU PU NPSF UIBO GPVS DPOEVDUPST inraceway...

Страница 16: ...h to connect to main contactor Tighten strain relief to ensure input power cable is secured 5 Connect input power cable ground wire to the ground lug provided above TB2 7 position terminal block 6 Con...

Страница 17: ...ed 11 Connect the other end of work cable to workpiece or cutting table Connection must be made to a clean exposed metal surface free of paint rust mill scale etc Electric Current Is Hazardous It is i...

Страница 18: ...DUSPEF BCMF t 4IJFME BT EJSFDUMZ UP UIF 1MVNCJOH PY t 4UBSU BT EJSFDUMZ UP UIF 1MVNCJOH PY t VU BT EJSFDUMZ UP UIF 1MVNCJOH PY t 8PSL BCMF t 1FOEBOU BCMF JG QFOEBOU PQUJPO JT PSEFSFE See Description S...

Страница 19: ...UP Operating the unit without coolant will cause permanent damage to the coolant pump Check coolant level frequently Remove coolant fill cap at front console and fill coolant tank with 4 gallons 15 li...

Страница 20: ...20 SECTION 3 INSTALLATION...

Страница 21: ...JDF BOZ QPSUJPO PG UIJT QMBTNB system unless power has been disconnected at the wall disconnect WARNING This equipment can be hazardous if not properly operated and maintained Read and understand all...

Страница 22: ...le Starting may be difficult if set on low when high is required Related to the initial torch standoff height Cutting Voltage and Current Meters A meter indicates actual cutting current 0 200 amperes...

Страница 23: ...will not fire when illuminated t Interlock Fault Indicates Remote Plumbing box door is not properly closed t P S Temp fault indicator over temperature condition in the inverter power source t P S Fau...

Страница 24: ...hconsolemainpower JO 0 QPTJUJPO PPMBOU MFWFM NVTU GBMM JO UIF TBGF PQFSBUJOH MFWFM 4 Set pilot arc High Low switch Refer to cutting process data of the torch manual 5 Turnonconsolepowerbyplacingpowers...

Страница 25: ...ning FrequentinspectionandcleaningoftheEPP 200andrelatedequipment are recommended for safety and proper operation Consider the following during inspection and cleaning t IFDL XPSL DBCMF UP XPSLQJFDF D...

Страница 26: ...ccumulate in compressed air lines Be sure UP EJSFDU UIF STU BJS CMBTU BXBZ GSPN FRVJQNFOU UP BWPJE damaging the junction box or flow control box t 8JUI BMM JOQVU QPXFS EJTDPOOFDUFE BOE XJUI QSPQFS FZF...

Страница 27: ...e switches are preset for t QTJH CBS TIJFME BOE TUBSU HBT TXJUDIFT t QTJH CBS DVU HBT TXJUDI 5 3 1 Pressure Switch Adjustment Procedure 5VSO NBJO QPXFS TXJUDI 0 0 2 Remove right side panel 3 Turn whee...

Страница 28: ...28 SECTION 5 MAINTENANCE...

Страница 29: ...UDI PO UIF DPOTPMF UP 0 QPTJUJPO JTDPOOFDU NBJO QPXFS MJOF XBMM TXJUDI IFDL GPS PCWJPVT FYUFSOBM TFUUJOHT TXJUDIFT BOE FYUFSOBM connections G B QSPCMFN JT GPVOE DPSSFDU BOE QSPDFFE XJUI OPSNBM PQFSBUJ...

Страница 30: ...T QSFTTVSF 5PSDI XJMM OPU SF XIFO JOEJDBUFE t Interlock Fault Indicates Remote Plumbing box door is not properly closed t P S Temp fault indicator over temperature condition in the inverter power sour...

Страница 31: ...is is OFF Fan is OFF Pump is is OFF Fan is OFF Pump is OFF OFF OFF OFF 1 Bad Power switch S1 2 Open Fuse F4 3 Open Jumper at TB2 1 Check continuity of power switch 2 Check Fuse F4 and related wiring...

Страница 32: ...PCB1 3 Replace PCB1 in MOD1 4 Replace T1 in MOD1 Meters M1 or M2 no display Meters M1 or M2 no display Meters M1 or M2 no display Meters M1 or M2 no display 1 Bad Meter 1 Replace Meter meters M Meters...

Страница 33: ...1 Open connection between the console WORK connector and the workpiece 1 a Check continuity of WORK cable and clamp b Attach clamp to workpiece c Ground work table to earth ground Arc do Arc do Arc do...

Страница 34: ...34 SECTION 6 TROUBLESHOOTING...

Страница 35: ...his equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB Distributor Be sure to indicate any special shipping instructions when ordering replaceme...

Страница 36: ...36 SECTION 7 REPLACEMENT PARTS...

Страница 37: ...37 SECTION 7 REPLACEMENT PARTS...

Страница 38: ...38 SECTION 7 REPLACEMENT PARTS...

Страница 39: ...39 SECTION 7 REPLACEMENT PARTS...

Страница 40: ...40 SECTION 7 REPLACEMENT PARTS...

Страница 41: ...SECTION 7 REPLACEMENT PARTS...

Страница 42: ...42 SECTION 7 REPLACEMENT PARTS...

Страница 43: ...43 SECTION 7 REPLACEMENT PARTS...

Страница 44: ...44 SECTION 7 REPLACEMENT PARTS...

Страница 45: ...45 SECTION 7 REPLACEMENT PARTS...

Страница 46: ...46 SECTION 7 REPLACEMENT PARTS...

Страница 47: ...47 SECTION 7 REPLACEMENT PARTS...

Страница 48: ...48 SECTION 7 REPLACEMENT PARTS...

Страница 49: ...49 SECTION 7 REPLACEMENT PARTS...

Страница 50: ...SECTION 7 REPLACEMENT PARTS...

Страница 51: ...Revision History 3FMFBTFE BOVBSZ 3FWJTJPO 6QEBUFE OQVU POEVDUPS BOE MJOF VTF DIBSU QFS BHFF 2...

Страница 52: ...JSFT 5FM BY 3 4 4 POUBHFN 5FM BY 4 SPVQ BOBEB OD JTTJTBVHB 0OUBSJP 5FM BY 9 0 4 FYJDP 4 POUFSSFZ 5FM BY 64 4 8FMEJOH BOE VUUJOH 1SPEVDUT MPSFODF 4 5FM BY TJB 1BDJmD 4IBOHIBJ 4 1 4IBOHIBJ 5FM BY 4 OEJ...

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