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 10

ELECTRIC SHOCK CAN KILL! Make
sure that all primary input power to the
power source and wire feeder has been
disconnected at the wall (line) discon-
nect switch or circuit breaker before
making the following connections.

SECTION 2

INSTALLATION

IV INSTALLATION

MMI PANEL INSTALLATION

MMI panel installation differs between the DuraDrive 4-30 and DuraDrive 4-48.

1. Switch the POWER toggle  switch on the DuraDrive front panel to the

"OFF" position.  Turn "OFF" ALL power to the power source and
DuraDrive wire feeder using the main power disconnect switch and
unplugging the power source.

DuraDrive 4-30

a.

Remove the six screws holding the right side control cabinet
panel and lift up the hinged left door access to the drive stand
compartment.

b.

Unplug the wire harness exiting the back of the MMI panel
cover  from the DuraDrive main control PCB.

c.

Remove the four plastic panel nuts that secure the MMI panel
corners.

d.

Pull the MMI panel forward until the wire harness and plug(s)
clear the front panel of the DuraDrive control cabinet.

DuraDrive 4-48

a.

Remove the six screws of the right side control cabinet cover.

b.

Remove five of the six screws on the Left side cover of the
feeder that are easily accessible.

c.

For access to the panel screw behind the drive stand, remove
the "Tilt Adjustment" knob above the drive stand and tilt the
drive stand to the top position (see Figure 2-1).  Remove the
sixth screw (see Figure 2-2).

d.

Lift up the hinged drive stand door  to the top position with the
motor and gearbox attached (see Figure 2-3).

e.

Unplug the wire harness exiting the back of the MMI panel
cover  from the DuraDrive main control PCB (see Table 2-1).

f.

Remove the four plastic panel nuts that secure the MMI panel
corners.

g.

Pull the MMI panel forward until the wire harness and plug(s)
clear the front panel of the DuraDrive control cabinet.

2.

Install the new MMI panel into the DuraDrive front panel and secure
with the finger nuts from the old MMI panel.

3.

Route the wire harness and plug so they enter the control PCB
compartment (right side).

4.

Connect the MMI harness plugs to the DuraDrive motor Control PC
board as shown in Figure 3-1 and Table 2.

5.

Replace the DuraDrive Control cabinet side panels.

Содержание 0558001912

Страница 1: ...fe Practices for Arc Welding Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before install...

Страница 2: ...at are broken missing worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased Thisequipmentoranyofitspartsshouldnotbealteredwithoutthepriorwrittenapprovalofthemanufacturer The user of this equipm...

Страница 3: ...ces on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or por table fire extinguisher Be sure you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fi...

Страница 4: ...trike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform the installa t...

Страница 5: ...o extintor de fuego para uso instantáneo como por ejemplo una manguera con agua cubeta con agua cubeta con arena o extintor portátil Asegúrese que usted esta entrenado para su uso PRECAUCION DE SEGURIDAD 5 No use el equipo fuera de su rango de operación Por ejemplo el calor causado por cable sobrecarga en los cables de soldar pueden ocasionar un fuego 6 Después de termirar la operación del equipo ...

Страница 6: ...l capote de protección sobre la válvula si el regulador no está conectado Asegure y mueva los cilindros utilizando un carro o transporte adecuado Evite el manejo brusco de los cilindros Las siguientes publicaciones disponibles através de la American Welding Society 550 N W LeJuene Road Mi ami FL 33126 son recomendadas para usted 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 1 Recommended...

Страница 7: ...s règles de sécurité ont pour objet d assurer votre protection Veillez à lire et à observer les précautions énoncées ci dessous avant de monter l équipement ou de commercer à l utiliser Tout défaut d observation de ces précautions risque d entraîner des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les brûlures de la peau et des yeux dues au rayonnement de l arc électrique ou du métal in...

Страница 8: ... en matière de ventilation indiquées à l alinéa 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L ÉQUIPEMENT Un équipement entretenu de façon défectueuse ou inadéquate ris que non seulement de réaliser un travail de mauvaise qualité mais chose plus grave encore d entraîner des dommages corporels graves voire mortels en déclenchant des incendies ou des chocs électriques Observez par conséquent les préc...

Страница 9: ... have a Hold function that maintains the last displayed welding parameters for approximately 10 seconds after welding has stopped The Basic Dual MMI panel can be used with the power sources listed in Table 1 Table 1 Recommended Power Sources Recommended Power Source Basic Basic Dual Digital Dual Pulse Dual ESAB 352cv X X X ESAB 453cv X X X ESAB 452cvcc X X X ESAB 653cvcc X X X ESAB MultiPower 460 ...

Страница 10: ... the DuraDrive control cabinet DuraDrive 4 48 a Remove the six screws of the right side control cabinet cover b Remove five of the six screws on the Left side cover of the feeder that are easily accessible c For access to the panel screw behind the drive stand remove the Tilt Adjustment knob above the drive stand and tilt the drive stand to the top position see Figure 2 1 Remove the sixth screw se...

Страница 11: ...11 Sixth Screw Tilt Adjustment Knob Figure 2 1 Tilt Knob Figure 2 2 Sixth Screw Figure 2 3 Panel Nuts SECTION 2 INSTALLATION ...

Страница 12: ...sic Dual MMI 0558001913 Digital Dual MMI 0558001912 Pulse Dual MMI 0558003005 Pulse Select Panel 0558003007 4 in 1 Panel 058001914 J 7 P 7 P 7 P 7 P 7 J 8 P 8 P 8 P 8 J 9 P 9 P 9 J 10 P 10 J 12 P 12 P 12 J 13 P 13 Pulse Dual Kit 0558002496 Table 2 MMI Panel Plug Connection SECTION 2 INSTALLATION ...

Страница 13: ...ddition to the standard welding parameters typically used for the given weld application A Power Source and DuraDrive Set Up 1 Turn the power source and DuraDrive wire feeder ON 2 Place the power source PROCESS SELECTOR switch if present in the Mig position and the MIG SELECTOR switch if present to the type of Mig wire to be used Example 350MPi or MTS 3500i 3 ThepositiontheREMOTE PANEL onthepowers...

Страница 14: ...14 NOTES ...

Страница 15: ...15 NOTES ...

Страница 16: ...horized Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Repair Estimates Rep...

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