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5 OPERATION

0463 283 001

- 16 -

© ESAB AB 2013

5.4

Turning the power source on/off

Turn the power source on by turning switch (1) to the ”1” position. Turn the power source off
by turning the switch (1) to the ”0” position. Regardless the mains supply is interrupted
abnormally or the power source is switched off in the normal manner, the welding data will be
stored, so it will be available next time the unit is turned on.

5.5

Fan control

The power source has a time circuit, which keeps the fans running for 6.5 minutes after
welding has stopped, then the unit switches to energy-saving mode. The fans start again
when welding begins. The fans run at reduced speed for welding currents up to 200 A, and at
full speed for higher currents.

5.6

Overheating protection

The welding power source has overheating protection circuit that operates if the internal
temperature becomes too high. When this occurs the welding current is blocked and a fault
code is displayed on the control panel. The overheating protection resets automatically when
the temperature has fallen.

5.7

Remote control unit

For more information about the operation of the remote control unit, see the instruction
manual for the control panel.

5.8

MIG/MAG and FCAW-S welding

An arc melts a continuously supplied wire. The weld pool is protected by shielding gas. For
MIG/MAG and FCAW-S welding, the power source is supplemented with:

wire feed unit

welding torch

connection cable between power source and wire feed unit

shielding gas bottle

5.9

MMA welding

MMA welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode and its coating forms protective slag.

For welding with coated electrodes, the power source is supplemented with:

welding cable with electrode clamp.

5.10

TIG welding

TIG welding melts the metal of the workpiece, using the arc struck from a tungsten electrode,
which does not melt itself. The weld pool and the electrode are protected by shielding gas.
For TIG welding, the welding power source is supplemented with:

TIG torch with tungsten electrode and gas valve

argon gas bottle

argon gas regulator

Содержание 0465 152 880

Страница 1: ...Origo Instruction manual 0463 283 001 GB 20131029 Valid for 145 xxx xxxx Mig 4004i A44...

Страница 2: ......

Страница 3: ...s 15 5 3 Connection of welding and return cable 15 5 4 Turning the power source on off 16 5 5 Fan control 16 5 6 Overheating protection 16 5 7 Remote control unit 16 5 8 MIG MAG and FCAW S welding 16...

Страница 4: ...tions welding and cutting or other applicable operation of the equipment 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started...

Страница 5: ...s away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing Prote...

Страница 6: ...of electronic equipment at the recycling facility In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law ele...

Страница 7: ...feed units Feed 3004 4804 MobileFeed 300 ESAB s accessories for the product can be found in chapter Accessories 2 1 Equipment The power source is supplied with 5 m return cable with earth clamp 5 m m...

Страница 8: ...er factor at maximum current 0 94 Efficiency at maximum current 88 Open circuit voltage VRD function inactive1 55V VRD function active1 35V Operating temperature 10 to 40 C Transportation temperature...

Страница 9: ...the degree of protection against penetration by solid objects or water Equipment marked IP 23S is intended for indoor and outdoor use however should not be operated in precipitation Application class...

Страница 10: ...TION This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 4 1 Location Position...

Страница 11: ...connection restrictions or requirements regarding the maximum permissible mains impedance or the required minimum supply capacity at the interface point to the public grid may apply for some types of...

Страница 12: ...Rating plate with supply connection data Recommended fuse sizes and minimum cable areas Mig 4004i A44 Mains voltage 380 440 V 10 3 50 60 Hz Mains cable area 4G4 mm2 Phase current Ieff Uin 380 V 22 A F...

Страница 13: ...ed circuit board has to be moved and placed on the correct pin See picture above This operation has to be made by persons who have appropriate electrical knowledge Change of mains cable If the mains c...

Страница 14: ...OPERATION General safety regulations for handling the equipment can be found in the SAFETY chapter of this manual Read it through before you start using the equipment WARNING Secure the equipment part...

Страница 15: ...pply ON 4 5 3 Connection of welding and return cable The power source has two outputs a positive terminal and a negative terminal for connecting welding and return cables The output to which the weldi...

Страница 16: ...he control panel The overheating protection resets automatically when the temperature has fallen 5 7 Remote control unit For more information about the operation of the remote control unit see the ins...

Страница 17: ...0463 283 001 17 ESAB AB 2013 Live TIG start At a Live TIG start the tungsten electrode must touch the workpiece When the electrode is then lifted away from workpiece the arc is struck with the set cu...

Страница 18: ...d cleaning Check regularly that the power source is free from dirt The power source should be regularly blown clean using dry compressed air at reduced pressure More frequently in dirty environments O...

Страница 19: ...ed during welding Check whether the thermal overload trip has operated indicated by the orange lamp on the front Check the main power supply fuses The thermal overload trips operate frequently Check t...

Страница 20: ...and Europe an standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to th...

Страница 21: ...DIAGRAM 0463 283 001 21 ESAB AB 2013 DIAGRAM...

Страница 22: ...h control panel A44 0459 839 071 Spare parts list Mig4004i A44 0740 800 217 Service manual Mig4004i A44 0463 009 074 Instruction manual Control panel A44 in English 0444 408 101 Instruction manual Fee...

Страница 23: ...SPARE PARTS LIST 0463 283 001 23 ESAB AB 2013 SPARE PARTS LIST Item Qty Ordering no Denomination Notes Component designation 1 0462 197 001 Dust filter...

Страница 24: ...cooling unit is assembled 0460 526 887 0460 526 897 0460 526 889 0460 526 899 0460 526 987 0460 526 997 0460 526 989 0460 526 999 Feed 3004 MA23 Feed 3004 MA23 with water Feed 3004 MA24 Feed 3004 MA2...

Страница 25: ...ble plug 10 pole cable socket 0459 528 790 0459 528 791 0459 528 792 0459 528 793 0459 528 794 0459 528 795 1 7 m 5 m 10 m 15 m 25 m 35 m Remote controls 0459 491 880 Remote control unit MTA1 CAN MIG...

Страница 26: ...ACCESSORIES 0463 283 001 26 ESAB AB 2013 Remote control cable 10 pole 4 pole 0459 960 880 0459 960 881 0459 960 882 5m 10 m 25 m For more information of the accessories contact the nearest ESAB agency...

Страница 27: ...ACCESSORIES 0463 283 001 27 ESAB AB 2013...

Страница 28: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Di...

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