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Assembly and safety instructions for

english

Valid: 01.12.2020

Error and technical changes reserved. The latest version of these installation and safety instructions can also be found at www.ergotec.de

max. 100  kg

max. 120  kg

max. 140  kg

max. 100  kg

max. 120  kg

max. 100  kg

max. 100  kg

max. 120  kg

max. 140  kg

max. 100  kg

max. 120  kg

max. 100  kg

max. 120  kg

max. 140  kg

max. 160  kg

max. 120  kg

max. 140  kg

max. 120  kg

max. 120  kg

max. 140  kg

max. 160  kg

max. 120  kg

max. 140  kg

max. 120  kg

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

Jump height <_   60 cm

Jump height <_   60 cm

Jump height <_   60 cm

Jump height <_   120 cm

Jump height <_   120 cm

Jump height <_   180 cm

Jump height <_   60 cm

Jump height <_   60 cm

Jump height <_   60 cm

Jump height <_   120 cm

Jump height <_   120 cm

Jump height <_   180 cm

Mountain-Bike

Safety Level

Road-/Gravel-/Travel-Bike

Safety Level

City-/Trekking-Bike

Safety Level

Cargo-Bike

Safety Level

Young adult-Bike

Safety Level

Child Bike

Safety Level

max. 100  kg

max. 100  kg

max. 140  kg

max. 100  kg

max. 160  kg

max. 140  kg

max. 160  kg

max. 120  kg

max. 120  kg

max. 100  kg

max. 140  kg

max. 120  kg

max. 160  kg

max. 180  kg

max. 100  kg

max. 120  kg

max. 140  kg

max. 160  kg

max. 120  kg

max. 140  kg

max. 100  kg

max. 100  kg

max. 250  kg

max. 100  kg

max. 300  kg

max. 250  kg

max. 300  kg

max. 120  kg

max. 120  kg

max. 100  kg

max. 140  kg

max. 120  kg

max. 160  kg

max. 180  kg

max. 120  kg

max. 140  kg

max. 160  kg

max. 180  kg

max. 140  kg

max. 160  kg

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h + 45 km/h

E-BIKE

  25 km/h + 45 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  25 km/h

E-BIKE

  45 km/h*

E-BIKE

  45 km/h*

Single  track / Multi  track

12“-24“

Single  track / Multi  track

Single  track / Multi  track

Single  track / Multi  track

Steering System

Seatpost

The product classification of the ergotec Safety Level corresponds to the DIN EN ISO 4210 norm for bikes and
DIN EN 15194 for e-bikes. E-bike-type: pedal assist up to the indicated speed.

* Retrofitting only with the approval of a recognised certifying body and entry in the documents for the bike.

Thank you for deciding to buy your new handlebar from our company.

  

Compare the 

SAFETY LEVEL

 on the handlebar with the attached

table in order to check whether it is suitable for the intended use.

 

Before use please read the following assembly and safety
instructions carefully. Keep them in a safe place and pass
them on to the next owner if necessary. 

 Assembly

Basic technical knowledge is required for the assembly of this product. If you do 
not have this knowledge, please use the services of a specialist bicycle dealer.

   Before assembly please check that the handlebar and the stem are compatible. 

   Make sure that the difference in diameter between the fixing area of the

handlebar 

c

 and the clamping area of the stem is no greater than + 0.2 mm.

   Ensure that the clamping area of the stem is free from burrs, sharp edges or 

similar defects which could damage the handlebar. 

   Make sure that the surfaces to be clamped are clean and free from grease!

  

For safety reasons aluminium handlebars should not be combined 
with a steel stem (mixed materials), because this could lead to 
breakage! 

   Place the fixing area 

c

 of the handlebar in the centre of the clamping area 

of the stem and clamp it lightly.

   Now set the angle of the handlebar to your individual requirements.

   Tighten the handlebar clamping screw(s) on the stem to the degree

of tightness specified by the stem manufacturer.

 

For safety reasons the max. tightness value of 16 Nm
must not be exceeded.  

   Now set the gripping position of the handlebar to your individual requirements.

   For this purpose you loosen the fixing screws 

d

 on the joint section.

   After you have found the right position, you tighten the fixing screws 

d

to the indicated tightness value. If no tightness value has been provided the 
value of 5.5 Nm should be applied. 

   Now you assemble the remaining components such as the gear lever, brake 

lever, grips and bar ends in according with the instructions of the individual 
manufacturer.

AHS PREMIUM

   Place the opening 

f

 of the bar ends on the clamping cone 

e

 of the

handlebar.

   Make sure that the surfaces to be clamped are clean and free from grease!

   Now set the position of the bar ends to your individual requirements.

 

Do not position the bar ends vertically or facing backwards,
as this could lead to injury in the event of a fall.

   Now tighten the fixing screws 

g

 of the bar ends to a tightness value

of 21- 23 Nm. 

   Close the two openings with the plugs 

h

 which are provided.

Handlebar AHS PREMIUM, SUPERLIGHT

 Guarantee

For 

ergotec

 handlebars

 the following guarantee periods apply:

  made of highly robust micro alloy steel material 

10 years or 50,000 km

  with safety level 6 

6 years or 35,000 km

  with safety level 5 

5 years or 30,000 km

  with safety level 4 

4 years or 25,000 km

  with safety level 3 

3 years or 20,000 km

  with safety level 2 

3 years or 15,000 km

Guarantee claims should be processed
through a specialist bicycle dealer.

e

f

g

h

d

c

 Safety 

instructions

 The tightness of the bolts must be checked after approx. 500 km and once 
 more during the regular service intervals (

with once a year as a minimum

).

 You should also make a regular check on the area around the stem clamp.
 If you see a hairline crack or incipient cracking the handlebars should be
 replaced immediately.

  

This handlebar is not suitable for mountain biking or competitions.
The heavy demands made on it could lead to breakage of the handlebar.

 

When transporting the bicycle upside down by car the bicycle should not 
be fastened by the handlebar, because this subjects it to strong dynamic 
pressure which could lead to material fatigue and possible breakage. 

  

If handlebar bags or baskets are mounted, care must be taken to ensure 
that a max. load of 10 kilos is not exceeded. Excessive loading can cause 
the handlebar to break.

  

For safety reasons the handlebar and bar ends must always be replaced
if they have been damaged. 

CYCLINGRIGHT.COM

Handlebar AHS Premium

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