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EASY-ROTOR-CONTROL M SMD V1.1

Instructions

___________________________________________________________________________

© Ing.-Büro E. Alba de Schmidt

web :

www.schmidt-alba.de

Tannenstr. 16

Page 20 of 32

email :

[email protected]

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

Hint

: Only solder 1 leg of the switches and LEDs, check for alignment and than solder the remaining

pins.
Use the 3x12x4mm spacers for the LEDs to fix them in the right distance from the PCB.

Put the 19mm domes on top of the switches.

This is how it should look like:

K

K

K

K

K

K

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18
19
20
21
22
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Содержание EASY-ROTOR-CONTROL M SMD V1.1

Страница 1: ...2 2 Connection of the DC supply 8 3 LAN Interface optional 9 3 1 Bill of material 9 3 2 Assembly of the LAN Interface 9 3 4 Check of the DC DC converter 11 3 5 Device Installer 11 3 6 Installation of the COM Port Redirector CPR 12 4 Rotor Card optional 13 4 1 Bill of material 13 4 2 Assembly of the Rotor Card PCB 13 5 SlimLine housing optional 16 6 HID AZ AZ or AZ EL and desktop housing optional 1...

Страница 2: ... continue using the product if it is damaged Keep electronic assemblies and components away from children Products that carry electric voltages must be handled by taking care about the valid instructions and regulations If the product must be repaired only use original spare parts Using different parts may cause property damage and personal injury The repair has only to be done by an expert The in...

Страница 3: ...document is for the user only Any publishing printed or in electronic form is not allowed 1 ERC M SMD USB If your ERC M is RS232 not USB go to chapter 2 1 1 Bill of material BOM and drawings ERC M SMD USB V1 0 Bill Of Material QTY Type Value Reference Comments 1PCB assembled ERC M SMD USB V1 1 1DC Connector 2 1 5 5 9mm for DC cable 1DSUB connector 15 pole male solder for rotor Cable 1DSUB case for...

Страница 4: ..._____________________________________ Ing Büro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 4 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed grey not assembled ...

Страница 5: ...d an appropriate DC Connector of 2 1 5 5mm Connect the Plus pole to the center contact and the Minus pole to the outer contact Before connecting the DC connector to the ERC M measure the voltage at the connector if it is in the range needed If DC is reversed nothing will happen as the Circuit is proven against wrong polarization 1 3 Establishing the USB connection Plug the USB B connector to the E...

Страница 6: ...ent is for the user only Any publishing printed or in electronic form is not allowed 2 ERC M SMD RS232 If your ERC M is USB not RS232 go to chapter 1 2 1 Bill of material BOM and drawings ERC M RS232 V2 0 Bill Of Material QTY Type Value Reference Comments 1PCB assembled ERC M RS232 V1 1 1DC Connector 2 1 5 5 9mm for DC cable 1DSUB connector 15 pole male solder for rotor Cable 1DSUB case for 15 pol...

Страница 7: ..._____________________________________ Ing Büro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 7 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed grey not assembled ...

Страница 8: ...ronic form is not allowed 2 2 Connection of the DC supply Prepare a DC cable with 10 to 15VDC by using the DC connector supplied with the ERC M or use any other DC supply with that voltage and an appropriate DC Connector of 2 1 5 5mm Connect the Plus pole to the center contact and the Minus pole to the outer contact Before connecting the DC connector to the ERC M measure the voltage at the connect...

Страница 9: ...RT 1001001 04R XP1 1 DC DC 12V 3 3V 1W DC1 1 Patchcable 2m Crossover The LAN kit comes with an extra Resistor 10K 5 and a Diode BAT54 These 2 parts are not needed for ERC M SMD Just drop them 3 2 Assembly of the LAN Interface Assemble and solder the components according to the following drawings The components to be assembled are marked blue in the following drawings Please read the following inst...

Страница 10: ...______________________________________________ Ing Büro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 10 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed ...

Страница 11: ...est point shown against GND Testpoint 3 3V 3 5 Device Installer The Device Installer is needed to assign an IP address to the LAN Unit The Device Installer is available on the disk supplied with your ERC M in the LANTRONIX folder You may find a newer version on the LANTRONIX homepage at www lantronix com First connect the ERC M with the supplied cross over patch cable to your PC or with a normal p...

Страница 12: ...ation 3 6 Installation of the COM Port Redirector CPR The CPR is needed to redirect the LAN device to a virtual COM port that can be accessed by the rotor control software The following items are required to run CPR x86 32bit Windows XP 2003 Server Vista 7 and 2008 Server x64 64bit Windows Vista 7 and 2008 Server Microsoft NET Framework v4 0 30MB free hard drive space The Internet Connection Firew...

Страница 13: ... 2 layer 67 5x43 6mm V1 4 1 Cable with 6 pole mini DIN 1m To ERC M 1 Cable black 0 5m 0 75sqmm for cableing 1 Cable blue 0 5m 0 75sqmm for cableing 3 Cable tie 150mm for cableing 4 2 Assembly of the Rotor Card PCB Assemble and solder the components according to the following drawings Please read the following instructions before you start 1 The vertical assembled Diodes should have a distance 1 2m...

Страница 14: ...üro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 14 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed After assembly attach the 2 mounting angles with 2 screws and 2 nuts Use spring washers below the nuts ...

Страница 15: ...re you need to drill 3 holes in the housing of the control box according to this drawing all values in mm milli meter First drill the center hole 10mm and than the smaller holes Take care that the bottom side of the rotor card has at least a distance of 8mm to the housing This is very important to keep the safety distances especially when the rotor card is carrying main voltage e g the brake circu...

Страница 16: ...printed or in electronic form is not allowed 5 SlimLine housing optional Mount the front panel to the aluminium casting Put the 4 rubber feet to the bottom side of the housing Remove the 2 distance bolts from the DSUB connector on the ERC M Mount the back panel to the ERC M using the 2 bolts Slide the ERC M into the housing and mount the back panel to the housing READY Pull the label from its foil...

Страница 17: ... Material QTY Type Value Reference Comments Assembly of bottom side of PCB 1 PCB HID 2 layer 119 8x36 6mm V1 2 4 Diode 1N4004 D1 D2 D3 D4 Alt 1N4148 6 Resistor 300R 5 R2 R3 R4 R5 R6 R7 Alt 300R 1 1 Resistor 54R 5 R8 Alt 53 6R 1 1 Potentiometer 10KA R1 1 Box header 2x8 pole X2 1 Pinheader 1x2 pole JP1 Assembly of top side of PCB 1 LCD with backlight DIS1 1 Pinheader 1x16 pole for LCD 4 Spacer 2 5x5...

Страница 18: ...se read the following instructions before you start Take care of polarization of the following components Diodes D1 D2 D3 D4 Box header X2 Those components are marked red in the following drawing Carefully compare the position of the PCB with the drawings before you start to assemble it Components Colour code of Resistors 54R 5 green yellow black gold alt 53 6R 1 green orange blue gold brown 300R ...

Страница 19: ... washers to the PCB Put the 16 pole pin header between PCB and LCD before mounting Leave the protection foil on the LCD until the HID will be mounted into the housing Now solder the 16 pole pin header first to the LCD and than to the PCB This is how it should look like Please read the following instructions before you proceed LEDs Take care of polarization of the following components LED5 LED6 LED...

Страница 20: ...hmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed Hint Only solder 1 leg of the switches and LEDs check for alignment and than solder the remaining pins Use the 3x12x4mm spacers for the LEDs to fix them in the right distance from the PCB Put the 19mm domes on top of the switches This is how it should look like ...

Страница 21: ...nd LCD before mounting Leave the protection foil on the LCD until the HID will be mounted into the housing Now solder the 16 pole pin header first to the LCD and than to the PCB This is how it should look like Please read the following instructions before you proceed LEDs Take care of polarization of the following components LED1 LED2 LED3 LED4 LED9 LED10 Those components are marked red in the fol...

Страница 22: ...idt alba de Tannenstr 16 Page 22 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed Use the 3x12x4mm spacers for the LEDs to fix them in the right distance from the PCB Put the 19mm domes on top of the switches This is how it should look like K K K K K K ...

Страница 23: ...sition of the red wire Use a bench vise to properly press the connectors to the flat ribbon cable Those connectors are quite sensible and may damage if you don t press them properly Bend the flat ribbon cable on both ends over the top of the connector and put the strain relief on 6 6 Cable to connect the ERC M to rear side D SUB Take the remaining 200mm of the flat ribbon cable and remove 1 wire f...

Страница 24: ...ed 6 7 Mechanical integration into the desktop housing Mount the 4 rubber feet to the desktop housing using 4 screws 2 9x6 5mm Remove the protection foil from the LCD and mount the HID into the desktop housing with 4 Allen screws using the Allen tool provided with the kit Mount the ERC M PCB to the housing with Allen screws Fold the 15 pole flat ribbon cable as shown and put the DSUB connectors as...

Страница 25: ...This document is for the user only Any publishing printed or in electronic form is not allowed Attach the 16 pole flat ribbon cable into the connectors as shown Connect the ERC M to DC supply or USB to check contrast settings After start up you should see a start up screen like this Adjust the contrast with the potentiometer R1 on the backside of the HID PCB Put the top cover onto the housing and ...

Страница 26: ...ervice Tool is configured to COM1 which is most properly not the com port where you connected the ERC M hence after Start Up the program may bring up an error message because of the wrong COM Port Choose the right COM Port The Service Tool will check the availability of the ERC M at the chosen COM Port If successful the Service Tool will read the configuration parameters of the ERC M and populates...

Страница 27: ...hing automatically to the external supply in order not to drawn current from the USB bus 9 Calibration After the ERC M is connected to the rotor controller it has to be calibrated This calibration is needed because different kinds of rotators deliver different kinds of feedback voltages Also variations between rotators of the same model would lead to inaccuracy To calibrate the ERC M it has to mea...

Страница 28: ...ngle axis setup or a dual axis setup AZ EL AZ AZ AZ only 11 Connect the ERC M to other programs Please take care about the following issues if you want to control your ERC M with other programs Choose the right COM port COM port speed in the program must be same as in ERC M o The speed of ERC M is shown during the start up on the LCD or in the service tool Adjust the comport in the program to N 8 ...

Страница 29: ...ic form is not allowed Appendix Appendix1 Pin out of D SUB15 ERC M Connector seen from outside to the female connector on ERC M or to the back of the desktop housing Appendix2 Pin out of mini DIN rotor card Connector seen from outside to the female connector on the rotor card Appendix3 Connection of rotor card to ERC M with supplied mini DIN cable Mini DIN Signal Colour D SUB axis 1 D SUB axis 2 1...

Страница 30: ...ingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed Appendix4 Pin out of the HID connector on ERC M 2 4 6 8 10 12 14 16 1 3 5 7 9 11 13 15 Pin Pin 1 GND 9 LCD E 2 VCC 10 LCD RS 3 Keyboard Common 11 LED AUX2 4 5V 12 LED AUX1 5 LCD D7 Keyboard UP 13 LED DWN 6 LCD D6 Keyboard DWN 14 LED UP 7 LCD D5 Keyboard CW 15 LED CCW 8 LCD D4 Keyboard CCW 1...

Страница 31: ...______________________________ Ing Büro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 31 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed Appendix6 Schematics ERC M SMD ...

Страница 32: ..._________________________________ Ing Büro E Alba de Schmidt web www schmidt alba de Tannenstr 16 Page 32 of 32 email erc schmidt alba de 86836 Untermeitingen Germany This document is for the user only Any publishing printed or in electronic form is not allowed Appendix7 Schematics HID ...

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