Equalizer HP1000D Скачать руководство пользователя страница 5

HYDRAULIC SEALED HAND PUMPS

OPERATOR INSTRUCTION MANUAL

PAGE 3

CAUTION is used to indicate correct operating or maintenance procedures and practices to 

prevent damage to, or destruction of equipment or other property.

WARNING indicates a potential danger that requires correct procedures or practices to avoid 

personal injury.
A  DANGER is only used when your action or lack of action may cause serious injury or even 

death.

IMPORTANT: Operator must be competent in 

the use of hydraulic equipment.  The operator 

must have read and understood all instructions, 

safety issues, cautions and warnings before 

starting to operate the Equalizer equipment. 

WARNING:  To avoid personal injury and 

possible equipment damage, make sure all 

hydraulic components are rated to a safe 

working pressure of 700 bar (10,000 psi) 

WARNING: Do not overload equipment.  Over-

loading causes equipment failure and possible 

personal injury.  

 

CAUTION:  Make sure that all system compo-

nents are protected from external sources of 

damage,  such  as  excessive  heat,  flame,  mov

-

ing machine parts, sharp edges and corrosive 

chemicals.

 

CAUTION:  Avoid sharp bends and kinks that 

will cause severe back-up pressure in hoses.  

Bends and kinks lead to premature hose failure.

Do not drop heavy objects onto hoses.  A sharp 

impact may cause internal damage to hose wire 

strands; applying pressure to a damaged hose 

may cause it to rupture.  Do not place heavy 

weights on the hoses, or allow vehicles to roll 

over the hoses; crush damage will lead to pre-

mature hose failure.

WARNING:  Immediately replace worn 

or damaged parts with genuine Equalizer 

parts.    Equalizer  parts  are  designed  to  fit 

properly and withstand rated loads.  For 

repair or maintenance service contact your 

Equalizer distributor or service centre.

DANGER:  To avoid personal injury keep 

hands and feet away from the tool and 

workpiece during operation.

WARNING: Always wear suitable clothing 

and Personal Protective Equipment (PPE).

DANGER: Do not handle pressurised hos-

es.  Escaping oil under pressure can pen-

etrate the skin, causing serious injury.  If 

oil is injected under the skin, seek medical 

attention immediately.

WARNING: Never pressurize unconnected 

couplers.  Only use hydraulic equipment in 

a connected system.

IMPORTANT: Do not lift hydraulic equip-

ment by the hoses or couplers.  Use the car-

rying handle or other means of safe trans-

port.

CAUTION: Do not operate the equipment 

without lubricating all moving parts. Use 

only high pressure molybdenum disulphide 

grease.

Содержание HP1000D

Страница 1: ...P350S HP350D HP550S HP550D HP1000S HP1000D HYDRAULIC SEALED HAND PUMPS Operator Instruction Manual info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM...

Страница 2: ......

Страница 3: ...rnational Ltd hydraulic equipment Their output is regulated to 700bar 10 000psi and is delivered from an output port threaded NPT The HP350S and HP350D can be used with any 700 bar 10 000 psi rated hy...

Страница 4: ...or system operation Contact Equalizer International Ltd when in doubt as to the safety precautions and applications To protect your warranty use only good quality hydraulic oil of the grade 15cSt Onl...

Страница 5: ...cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Do not drop heavy objects onto hoses A sharp impact may cause internal damage to hose wire strands applying pressu...

Страница 6: ...ENTS 1 x HP1000S Pump Unit 1 x Pressure Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Product Code HP1000SMIN HP350D KIT COMPONENTS 1 x HP350D Pump Unit 2 x Pressure Gaug...

Страница 7: ...75lbf 25kgf 55 12lbf 21kgf 46 30lbf PISTON STROKE 18 0mm 0 71 18 0mm 0 71 18 0mm 0 71 HYDRAULIC OIL Grade 15 cSt Grade 15 cSt Grade 15 cSt STAGE HP350D HP550D HP1000D PUMP TYPE TWO SPEED TWO SPEED TW...

Страница 8: ...er which sucks oil from the reservoir into the chamber 3 The pump handle is depressed which pumps the oil from the chamber through the outlet port and into the system to which the pump is connected 4...

Страница 9: ...em you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector supplied with the pump push the male and female connectors together fu...

Страница 10: ...depressing the pump handle until the desired pressure is indicated on the pressure gauge N B max pressure 10 000 psi 700 bar 5 To depressurise the system gently open the release valve by rotating the...

Страница 11: ...psi 700 bar Over pressurising a hydraulic system will result in component failure and personal injury 2 Ensure the hydraulic systems you wish to pressurise have been bled and are free from air and lea...

Страница 12: ...just the pressure on both hydraulic systems independently or simultaneously a If control valves 1 and 2 are set to the fully open position and the release valve is screwed fully home when the pump han...

Страница 13: ...pump handle is raised and lowered only the system connected to control valve 1 will be pressurised max pressure 10 000 psi 700 bar c If control valve 2 is open and control valve 1 is closed with the...

Страница 14: ...se knob anti clockwise b To depressurise only one system open only the control valve for that system and gently open the release valve by rotating the release knob anti clockwise 5 At any time during...

Страница 15: ...on against subsequent work the hand pumps should be examined to ensure that they are serviceable Any missing or damaged items are to be replaced as soon as possible and prior to the pump being used ag...

Страница 16: ...22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DESCRIPTION SERVICE KIT H STEEL BALL SPRING END CAP L P SPRING O RING OVERLOAD COVER SCREW CAP OVERLOAD COVER SCREW SERVICE KIT I BASE PLATE SCREW PART...

Страница 17: ...QUANTITY 01 01 01 01 01 ITEM 4 41 42 43 44 45 O RING BACK UP RING L P PISTON 01 01 01 07 08 09 STEEL BALL 02 23 OVERLOAD COVER SCREW CAP CONE SEAT CONE 01 02 01 01 28 29 30 31 LONG SEPARATOR SPRING O...

Страница 18: ...30 713501 02 G SPRING 2 31 713601 02 G STEEL BALL 2 32 713701 02 G OUTLET BALL SPRING 2 33 713801 02 G COPPER WASHER 2 34 713901 02 GV ALVLE COVER SCREW 2 35 714001 02 H STEEL BALL 1 36 714101 02 H S...

Страница 19: ...9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 34 35 36 37 38 39 DESCRIPTION SERVICE KIT H STEEL BALL SPRING END CAP L P SPRING O RING OVERLOAD COVER SCREW CAP OVERLOAD COVER SCREW SERVICE KI...

Страница 20: ...ER 2 23 H0006Z G 713901 02 VALVLE COVER SCREW 2 24 K0002 G Q 707029 01 STEEL BALL 2 25 K0011 H 714001 02 STEEL BALL 1 26 E0006 H 714101 02 SPRING END CAP 1 27 J0140 H 714201 01 L P SPRING 1 28 G0009 H...

Страница 21: ...EL BALL 2 32 713701 02 G OUTLET BALL SPRING 2 33 713801 02 G COPPER WASHER 2 34 713901 02 G VALVLE COVER SCREW 2 35 714001 02 H STEEL BALL 1 36 714101 02 H SPRING END CAP 1 37 714201 01 H L P SPRING 1...

Страница 22: ...HT 10 4kg 11 2lb 11 2kg 12 1lb 13 7kg 14 6lb 51 5 mm 2 03 10 mm 0 39 140 mm 5 51 23 mm 0 91 71 5 mm 2 81 141 mm 5 55 0 40 B A 51 5 mm 2 03 227 mm 8 94 23 mm 0 91 110 mm 4 33 141 mm 5 55 0 40 HP350D HP...

Страница 23: ...reaches maximum pressure but the tool has not advanced One or more of the connectors are not fully tightened and the hydraulic oil cannot pass through from the pump to the cylinder Check all connecto...

Страница 24: ...three or four times to ensure that all air is removed from the system and the tool will reach full working pressure 5 Disconnect the hand pump from the hydraulic hose grip the baseplate of the hand p...

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