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Страница 1: ...WellPrint System User Manual WellPrint 第 1 页 共 34 页 EPSON TX800 12H Flatbed Printer Control System User Manual 上海瑞汇实业有限公司 Shanghai Rainbow Industrial Co Ltd ...

Страница 2: ... better use this product please read this manual carefully before using the product If you have any questions while using the product please feel free to contact us by phone or email Contact us Address 3rd Floor Jiurun Industrial Park No 1658 Husong Road Songjiang District Shanghai China Tel 8615821017843 Website http www rainbow inkjet com ...

Страница 3: ... initialization 12 4 1USB3 0 board startup initialization configuration file download tool 12 4 2Instructions for USB boot action tool 13 二 Head ink sequence 13 1 1Head color sequence 13 1 2Color offset 13 1 3Supported resolution and PASS numbers 14 三 Software Instructions 15 1 Software home screen 15 2 Software debugging steps 16 2 1Calibrated gear ratio 16 2 2Cleaning option 18 2 3Head status 19...

Страница 4: ... 第 4 页 共 34 页 4 3Parameters interface 27 4 4Maintenance interface 28 4 4 1Bias calibration 28 4 4 2Motion setting 29 4 4 3Voltage setting 31 4 4 4Basic setting 32 4 5System menu 32 4 6Other display information 34 四 Common fault handling 35 ...

Страница 5: ...WellPrint System User Manual WellPrint 一 Board instructions 1 W801TOA3_VA mainboard 1 1 W801TOA3_VA appearance of mainboard 第 5 页 共 34 页 ...

Страница 6: ...irement above 5A J5 X Moto signal J6 Y Moto signal J7 Z Moto signal DIR DIR PUL PUL J26 Moto1 Wiper motor interface J25 Moto 0 Lift motor interface X origin limit J13 right j9 left Y origin limit J8feed J12back Z origin limit J10 down j4 up ink lift limit J11 up J15 down wiper limit J17 out J20 back J18 JP10 standby port from left to right is 5V GND signal J101 Cleaning Unit LM Ink Pump 1 Ly Ink P...

Страница 7: ... recommended plus a two stage filter 2 The board must be reliably grounded in the process of use it The board fixing screws should be in full contact with the shell and the shell should be connected with the large conductor embedded in the earth The middle hole of the equipment power socket also shall be reliably grounded 3 Ambient temperature required by the equipment 15 30 Normal temperature ran...

Страница 8: ... installation place of the mainboard shall ensure the air circulation around the board to prevent the excessive temperature around the board from affecting the printing effect or damaging the board Floors should be easy to clean and free from dust and static ...

Страница 9: ... plate 1 JP3 raster decoder port left to Right 5V B A GND 2 J2 origin left limit interface Interface from left to right is 5V GND signal 2 J3 origin right limit interface Port from left to right is 5V GND signal 3 J4 standby interface 4 Secondary ink supply port 6 42V power interface note positive and negative ...

Страница 10: ...PANE_VA 按键板 Xp600 29pin double head gusset plate head data line for the same surface 2 2W802HEND_VA XP600 gusset plate 3 External touch panel At present there are two kinds of screens one is 4 3 inch display control left the other is Kunlun Tongtai 7 inch right ...

Страница 11: ...页 The main interface of the two pumping screems is the same as shown blow When using the touch screen the small board as shown in the left picture shall be connected to the main board and it shall be connected to the screen through 232 direct data line ...

Страница 12: ...WellPrint System User Manual WellPrint 第 12 页 共 34 页 4 Startup initialization 4 1USB3 0 board startup initialization configuration file download tool ...

Страница 13: ...tuning setting After power on you also need to load the file first and then click on the initialization action interface to set the speed and movement distance and click move left and right When the head and platform corresponding then click Set and then go back to the firmware setting interface and click Download and then restart the machine Note Before the 3 0 board is shipped the parameters are...

Страница 14: ...PASS PRINT SingleDot use SingleDot1 SingleDot2 SingleDot3 720 X 720 2 PASS 720 X 1080 3 PASS 720 X 1440 4 PASS 720 X 2160 6 PASS 720 X 2880 8 PASS SIX COLOR PRINT CHANGE POINT use SingleDot4 360 X 720 4 PASS 360 X 1080 6 PASS 720 X 720 8 PASS 720 X 1080 12 PASS PRINT SingleDot use SingleDot1 SingleDot2 SingleDot3 720 X 720 4 PASS 720 X 1080 6PASS 720 X 1440 8 PASS 720 X 2160 12 PASS 720 X 2880 16 ...

Страница 15: ...ructions 1 Software home screen After the initialization of the board connect the board to the computer through the USB data line insert the dongle and after opening the software the printer status in the lower left corner will display high as shown in the figure below ...

Страница 16: ...lick the Reposition and then fill in a larger value half of the format width and then click the Move click Reposition after the cartridge position stops Finally fill in the format width size click Move and the click Reposition Firstly mark the material then fill in 100 after the Move clicks the Move Mark the material again after its move is completed Measuring the actual moving distance with a rul...

Страница 17: ...WellPrint System User Manual WellPrint 第 17 页 共 34 页 Note After gear ratio is calibrated click the application button at the bottom of the interface to save the parameters ...

Страница 18: ...control 6 The ink pump pumps the waste ink from the pad 7 Cartridge move left to origin scraping position cartridge move to scraping head 1 position pulses 8 Platform move up to scraping height platform move up to scraping pulses 9 Move the scraping to the head prepare for scraping scraping head I move out pulses 10 Cartridge moves to scraping cartridge move to scraping head 1 pulse 11 The ink pad...

Страница 19: ...following figure 2 4Vertical calibration On the home screen of the software press the Test and select the Vertical calibration from the drop down menu The vertical status is shown in the following figure The vertical status as shown in the figure is obviously wrong so it is necessary to adjust the head The situation shown in the figure should be adjusting the head left front push and right back pu...

Страница 20: ...ly wrong so it is necessary to adjust the head The situation shown in the figure should be adjusting the head left back pull and right front push The vertical status is not adjusted until it reaches the following figure shown 2 5Step calibration Click the Maintenance select Bias calibration Step calibration lastly click Print as shown in the following picture ...

Страница 21: ...e click the Apply at the bottom of the interface Click the Print again as shown in the following figure Overlap at position 0 which proves that the Base step is well adjusted If it does not overlap at position 0 continue to adjust the parameters and continue to print until it can overlap at position 0 each time Select the drop down menu of the Base step different PASS numbers can be selected After...

Страница 22: ...ure is aligned above and below the position of 6 indicating that in the case of normal speed the bidirectional deviation is 6 Add 6 to the adjustment box in the back and click the Apply Click Print When aligned at position 0 which proves that bidirectional value adjustment is completed Instructions for Bi Dir Offset resolution select 720X720 4PASS s corresponding bidirectional calibration is 360re...

Страница 23: ...pen in the main menu bar and find the PRN file with good RIP After selecting it double click or click Open in the bottom to open it The second is click the Task Choice in the main menu bar to find the path where the RIP file is stored and double click the file to be printed The third is using RIP software directly printed Set the port 127 0 0 1 ...

Страница 24: ...tion each time the printing is completed and then the same PRN task will be printed at the stating position of the margin width Multiple setting transverse amplitude and longitudinal amplitude can be set interval can be set and the unit of interval is mm Area printing you can manually select a part of the file for printing when the area printing the repeated printing and multiple setting are inval...

Страница 25: ...e ink volume is intercepted the output image resolution will decrease and the dot will become thicker It is generally not recommended to adjust the ink volume here When you click the OK button below the properties the task import is completed you can click the top of the software to print and start printing At the same time the software interface will display the file information of the current PR...

Страница 26: ...ition clean it Test Head status vertical calibration Home When the car head is not at the origin right click can make the cartridge directly reposition back to the origin Left The cartridge is moving to the left Right The cartridge is moving to the right Feed The material moving forward Back The material moving backward 4 2 Print Control Interface Note Only the parameters to be used are described ...

Страница 27: ...3Parameters interface White ink setting In photo machine application only spot color or only white type are used The white ink channel counts don t change using the default values given on the software When the white ink needs to be thickened the white ink repeat times can be set Color bar print You can set the color width distant to image and position image left image right or both side Eclosion ...

Страница 28: ...er Manual WellPrint Auto cleaning Click OK to start auto cleaning As shown in the following screen capture cartridge print 10PASS after printing it will return to the origin for quick flash jetting with a frequency of 512 ...

Страница 29: ...PRN printing is completed the material moves forward Skip white when turned on empty areas will be skipped in X Y directions only print the area of figure When colorbar is checked the function of skip white is valid Flash jetting It is the flash frequency during standby When checking Is Standby Flashed intermittent flash will be performed You can fill in standby time and flash time by yourself whi...

Страница 30: ... 页 Load ink function Optional head1 head 2 and heads Click Load ink button system controls the ink move up to pumping position the ink pump began to pumping and the button displays stop the ink pump stop pumping ink until manually click the Stop button ...

Страница 31: ...ffset Before printing 180resolution 360resolution slow normal and fast speed calibration chart shall be printed respectively for calibration The Bi Dir offset shall be specified in the debugging instructions Step calibration Select the commonly used PASS number print respectively to see if the Step is correct ...

Страница 32: ...port 1200mm s with 360resolution Reposition speed When click the Home in the software title menu bar the cartridge motion speed Return speed When one way printing the speed of the cartridge return motion Move Reposition It is used in calibrating the X gear ratio and it has introduced in the debug steps Y Moto Configuration The speed of the feeding motor divided into slow normal and fast speed The ...

Страница 33: ...0 页 共 34 页 Move Calculate It is used in calibrating the X gear ratio and it has introduced in the debug steps Note After the current interface parameters are modified click the Apply button below otherwise the modified parameters will be invalid ...

Страница 34: ... by changing the waveform voltage to increase or decrease the current ink dot After filling in the value click Setting At this time the software mag have a lag because the software is writing voltage offset value to the board it only needs to wait a moment to restore at this time the modified voltage offset value into effect ...

Страница 35: ...e faster the overall speed is However the motor is jitter so an appropriate value needs to be adjusted in practice In Y Direction the stepping distance is short each time so the acceleration distance is generally set to be small between 3 and 8 Color Offset The ink sequence of the channel corresponds to the flash ink sequence of the head When the ink sequence needs to be changed it must be guarant...

Страница 36: ...ick the system menu click Setting factory parameters At this point the software will save a copy of current parameters When the software parameters are abnormal in the later period you can click Restore factory parameters Dogle manager When using a staging dogle you will need to write a password to continue using it ...

Страница 37: ...n in the following figure 4 5Other display information The connection status of the printer It is currently disconnected It will display high when it connected Current flash jetting status On or off When the cartridge moves the real time of the cartridge In the error message prompt bar you can click the Question mark button in the lower corner to view the precious prompt message record The preciou...

Страница 38: ...nnected There is a short circuit between the lines 2 If the sensor is broken manually block the sensor to confirm whether the limit sensor is normal 3 The polarity set for the starting action of the board does not correspond to the actual polarity used at this time it can be judged by manually blocking the sensor if the blocking sensor works normally it must be set with the opposite polarity 4 If ...

Страница 39: ... 34 页 stack type machine easy to appear 1 If the software cannot read the raster value O is always displayed at the bottom left corner of the software Check whether the raster decoder is normal and whether there is a problem with the line connection ...

Страница 40: ...ion and the software version does not correspond to the board 3 It is suggested that Y DPI is too small the software configuration file does not correspond the status diagram is not set correctly with the software generally single and double head head type does not correspond etc 4 The software prompts data interleaving error and white ink channel number set by software is wrong The second decrypt...

Страница 41: ...WellPreint System User Manual WellPrint 第 38 页 共 34 页 2 Re insert the head line and check the 31PI long data line for insertion and skew 3 Change a small head board and try to change the head line ...

Страница 42: ...ss 1 Check whether the head is installed at the level of the platform 2 Whether the step vertical and Bi Dir are calibrated well 3 Open and strengthen edosion The effect will be significantly improved 11 It is wrong to read 1PASS data the amount of written data is not equal and it is wrong to set micro injection status 1 If there is a problem with the USB interface or data cable try to replace the...

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