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5.Forklift

5.Forklift Truck

Truck

Truck Maintenance

Maintenance

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5.1Operational safety and environmental protection

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5.2Maintenance Safety Regulations

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5.3Servicing and inspection

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5.3.1Maintenance Checklist

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5.3.2 Lubrication Schedule

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5.3.3 Maintenance Instructions

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5.4Decommissioning the industrial truck

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5.4.1Prior to decommissioning

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5.4.2 Restoring the truck to operation after decommissioning

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5.5Safety checks to be performed at regular intervals and following any unusual

incidents

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5.6Final de-commissioning, disposal

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6.Troubleshooting

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Содержание EPT20-13ET

Страница 1: ......

Страница 2: ...PMENT EQUIPMENT EQUIPMENT CO LTD CO LTD CO LTD CO LTD Address Address Address Address XIAQUAN DIPU ANJI ZHEJIANG CHINA XIAQUAN DIPU ANJI ZHEJIANG CHINA XIAQUAN DIPU ANJI ZHEJIANG CHINA XIAQUAN DIPU ANJI ZHEJIANG CHINA Tel Tel Tel Tel 86 572 5333300 86 572 5333300 86 572 5333300 86 572 5333300 Fax Fax Fax Fax 86 572 5333303 86 572 5333303 86 572 5333303 86 572 5333303 Net Net Net Net www ep ep com ...

Страница 3: ...d personnel shall be permitted to maintain repair adjust and inspect truck 3 Before leaving the truck Do not park the truck on an incline Fully lower the load forks Set the key switch to the OFF position and remove the key 4 Before starting to operate truck Be in operating position Place directional control in neutral Before operating truck check functions of lift systems directional control speed...

Страница 4: ... extent that it would create a hazard 10 Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts 11 Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance plates or decals shall be changed accor...

Страница 5: ...ansport 2 Transport and and and and Commissioning Commissioning Commissioning Commissioning 11 2 1Transport11 2 2Using the Truck for the First Time 11 2 3During brake in 12 3 Operation 3 Operation 3 Operation 3 Operation 13 3 1Safety Regulations for the Operation of Forklift Trucks 13 3 2 Operate and run the truck 13 3 2 1 Preparing 13 3 2 2 Travel 14 3 3 3Lifting transporting and depositing loads...

Страница 6: ...4 5 3 1Maintenance Checklist 25 5 3 2 Lubrication Schedule 26 5 3 3 Maintenance Instructions 27 5 4Decommissioning the industrial truck 29 5 4 1Prior to decommissioning 29 5 4 2 Restoring the truck to operation after decommissioning 30 5 5Safety checks to be performed at regular intervals and following any unusual incidents 30 5 6Final de commissioning disposal 31 6 Troubleshooting 6 Troubleshooti...

Страница 7: ...as any natural or legal person who either uses the industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordance with existing contractual agreements between the owner and user of the industrial truck is charged with operational duties The proprietor must ensure that the truck is used only for the purpose it...

Страница 8: ...rfaces It can lift open bottom or diagonal board pallets as well as roll cages beyond the area of the load wheels Suitable environment temperature is 5 C to 40 C If a long time in less than 5 C environment cold storage or in the extreme conditions of temperature and humidity changes in the use of forklift you must install additional special equipment and obtain permission from the manufacturer ...

Страница 9: ...lies Assemblies Assemblies Item Component Item Component 1 Control Handle 7 Lift Cylinder 2 Emergency brake swich 8 Chassis 3 Battery discharge indicator 9 Balance Stand 4 Key switch 10 Driving wheel 5 Cover upper 11 Cover nether 6 Plug ...

Страница 10: ... power turn off After the key turn 1 the brake released so that you can move the truck Once the truck in trouble please turn the key to 1 and then move the truck to safety place before maintain Removing the key prevents the truck from being switched on by unauthorised personnel 11 Lower button Lowers load forks 12 Lift button Raises load forks 13 Travel switch Controls the driving speed and direct...

Страница 11: ...tion it can remember the battery power after the power turn off and next time the power has be turned on it will show the power in it memory If you want reset battery discharge indicator please turn on the key after properly charging Operating Operating Operating Operating hours hours hours hours display display display display 2 2 2 2 Display range between 0 0 and 99 999 0 hours Travel and liftin...

Страница 12: ...ion Identification Identification points points points points and and and and data data data data plates plates plates plates Item Description 1 Direction Decal On Control Handle 2 Truck Data Plate 3 Warning Decal 4 Key Switch Decal 5 Logo Decal ...

Страница 13: ...nominate capacity Ah 3 Type 8 Weight including battery kg 4 Rated capacity kg 9 Serial no 5 Fork width mm For queries regarding the truck or ordering spare parts please quote the truck serial number 9 MODEL MODEL MODEL MODEL NUMBER NUMBER NUMBER NUMBER EXAMPLE EXAMPLE EXAMPLE EXAMPLE EPT EPT EPT EPT 20 20 20 20 15 15 15 15 ET ET ET ET Electric pallet truck Series label Capacity 15 1500 kg ...

Страница 14: ...t Q Load capacity 1500 kg C Load center 600 mm Travel speed laden 3 5 km h unladen 4 km h Lifting speed laden 0 051 m s unladen 0 060 m s Lowering speed laden 0 052 m s unladen 0 059 m s Maximum gradeability S2 5 min laden 3 unladen 10 Service brake Electromagnetic Service weight Incl battery 205 kg Axle loading laden operator load side 605 1100 kg Axle loading unladen operator load side 175 30 kg...

Страница 15: ...3 Fork height lowered 85 mm h14 Height of tiller arm in operating position min 820 mm max 1170 mm l1 Overall length 1600 mm l2 Length to face of forks 450 mm b1 Overall width 560 mm s Fork dimensions Thickness 50 mm e Width 150 mm l Length 1150 mm b5 Fork spread 560 mm m2 Ground clearance 35 mm Wa Outer turning radius 1475 mm Ast Aisle width 1000 1200 pallet crossways 1929 mm 800 1200 pallet lengt...

Страница 16: ...10 ...

Страница 17: ...sing Using Using the the the the Truck Truck Truck Truck for for for for the the the the First First First First Time Time Time Time Only operate the truck with battery current Rectified AC current will damage the electronic components Cable connections to the battery tow leads must be less than 6 m Preparing the truck for operation after delivery or transport Procedure Check the equipment is comp...

Страница 18: ...ven below should be observed while the machine is in a stage of 100 hours of operation 1 Must prevent the new battery from over discharging when early used Please charging when remain power less than 20 2 Perform specified preventive maintenance services carefully and c ompletely 3 Avoid sudden stop starts or turns 4 Oil changes and lubrication are recommended to do earlier than specified 5 Limite...

Страница 19: ...sonnel Damage and Faults The supervisor must be immediately informed of any damage or faults to the forklift truck Trucks not safe for operation e g wheel or brake problems must not be used until they have been rectified Repairs Repairs Repairs Repairs The driver must not carry out any repairs or alterations to the forklift truck without the necessary training and authorisation to do so The driver...

Страница 20: ...sually inspect the entire truck in particular wheels and load handler for obvious damage Visually inspect the battery attachment and cable connections 3 2 2 3 2 2 3 2 2 3 2 2 Travel Travel Travel Travel Do not drive the truck unless the panels are closed and properly locked Travel Travel Travel Travel Set the control handle to the travel range M and press the travel switch in the desired direction...

Страница 21: ...e stop Inversion Inversion Inversion Inversion braking braking braking braking You can set the travel switch 13 to the opposite direction when travelling The truck brakes regeneratively until it starts to move in the opposite direction Warning Warning Warning Warning If the control handle moves slowly or not at all to the upper brake zone the truck must be taken out of service until the cause of t...

Страница 22: ...ads that have been correctly secured and positioned Use suitable precautions to prevent parts of the load from tipping or falling down Do not transport witch bad handbarrow as truck and stock Never stand underneath a raised load handler Do not stand on the load handler Do not lift other people on the load handler Insert the forks as far as possible underneath the load Lift Lift Lift Lift Press Lif...

Страница 23: ...uck truck securely securely securely securely Press Lower button 3 fully lower the load handler Turn off the key 1 switch and remove the key Press plug 2 The truck is parked Warning Warning Warning Warning Parking the truck securely Forbid parking on an incline Always fully lower the forks ...

Страница 24: ...n Protection against against against against electric electric electric electric shock shock shock shock Battery has high voltage and energy Do not bring short circuit Do not approach tools to the two poles of the battery which can cause the sparkle 4 2 4 2 4 2 4 2 Battery Battery Battery Battery type type type type dimension dimension dimension dimension Battery type dimension as follow Tuck type...

Страница 25: ... removal removal removal removal and and and and installation installation installation installation Park the truck securely See 3 2 4 Parking the truck securely Page 17 and turn off the power before removal and installation battery Battery removal and installation steps a Remove two screw 1 take out the Cover b Remove four screw 2 c Remove 3 battery cable 3 as shown in figure d Rotary operating h...

Страница 26: ...allation battery 4 5 4 5 4 5 4 5Battery Battery Battery Battery maintenance maintenance maintenance maintenance Do Do Do Do not not not not overuse overuse overuse overuse battery battery battery battery If you use up the energy of battery till the forklift immovability you will shorten its working hours Shower for battery appears need for charge please charge it quickly Battery Battery Battery Ba...

Страница 27: ...ye protection when carrying out work on batteries Above all avoid any contact with battery acid Nevertheless should clothing skin or eyes come in contact with acid the affected parts should be rinsed with plenty of clean water where the skin or eyes are affected call a doctor immediately Immediately neutralise any spilled battery acid Only batteries with a sealed battery container may be used The ...

Страница 28: ...ance 5 2Maintenance 5 2Maintenance 5 2Maintenance Safety Safety Safety Safety Regulations Regulations Regulations Regulations Maintenance Maintenance Maintenance Maintenance personnel personnel personnel personnel Industrial trucks must only be serviced and maintained by the manufacturer s trained personnel The manufacturer s service department has field technicians specially trained for these tas...

Страница 29: ...ays note the truck specific settings Tyres Tyres Tyres Tyres The quality of tyres affects the stability and performance of the truck When replacing factory fitted tyres only used original manufacturer s spare parts as otherwise the data plate specifications will not be kept When changing wheels and tyres ensure that the truck does not slew e g when replacing wheels always left and right simultaneo...

Страница 30: ...ions They must be reduced accordingly if the truck is to be used in conditions of extreme dust temperature fluctuations or multiple shifts The following maintenance checklist states the tasks and intervals after which they should be carried out Maintenance intervals are defined as W Every 50 service hours at least weekly A Every 500 operating hours B Every 1000 operating hours or at least annually...

Страница 31: ...ry cable connections are secure grease terminals if necessary Travel Check the transmission for noise and leakage Check travel mechanism adjust and lubricate if necessary Check control handle recuperating function Check wheels for wear and damage Check wheel bearings and attachments Truck frame Check truck frame for damage Hydraulic operation Test hydraulic system Check that hose and pipe lines an...

Страница 32: ...26 5 3 2 5 3 2 5 3 2 5 3 2 Lubrication Lubrication Lubrication Lubrication Schedule Schedule Schedule Schedule ...

Страница 33: ...mixture must be disposed of in accordance with regulations Code Description Used for A Grease contain Mus2 Lubrication and gear case B HM46 Hydraulic system 5 3 3 5 3 3 5 3 3 5 3 3 Maintenance Maintenance Maintenance Maintenance Instructions Instructions Instructions Instructions Prepare Prepare Prepare Prepare the the the the truck truck truck truck for for for for maintenance maintenance mainten...

Страница 34: ... the correct grade See 5 3 2 Lubrication Schedule P26 Add hydraulic oil till you cant hear explosion sound during lifting Installation is the reverse order Check Check Check Check transmission transmission transmission transmission oil oil oil oil level level level level Prepare the truck for maintenance and repairs See 5 3 3 Maintenance Instructions Page27 Remove the front panel Add transmission ...

Страница 35: ...ustrial industrial truck truck truck truck If the industrial truck is to be decommissioned for more than two months e g foroperational reasons it must be parked in a frost free and dry location and allnecessary measures must be taken before during and after decommissioning as described On decommissioning the truck must be jacked up so that all the wheels are clear of the ground This is the only wa...

Страница 36: ...immediately after re commissioning the truck 5 5Safety 5 5Safety 5 5Safety 5 5Safety checks checks checks checks to to to to be be be be performed performed performed performed at at at at regular regular regular regular intervals intervals intervals intervals and and and and following following following following any any any any unusual unusual unusual unusual incidents incidents incidents incid...

Страница 37: ...ck as proof that it has passed the safety inspection This plate indicates the due date for the next inspection 5 6Final 5 6Final 5 6Final 5 6Final de commissioning de commissioning de commissioning de commissioning disposal disposal disposal disposal Final proper decommissioning or disposal of the truck must be performed in accordance with the regulations of the country of application In particula...

Страница 38: ...osition Battery charge too low Faulty fuse Truck in charge mode Set key switch to I Check battery charge charge battery if Necessary Test fuses Interrupt charging Load can not be lifted Hydraulic oil level too low Excessive load Check the hydraulic oil level Note maximum capacity see data plate If the fault cannot be rectified after carrying out the remedial procedure notify the manufacturer s ser...

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