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E90-803-001-005-01 – Rev 4 

 

- 7 -

 

Burner installation 

 

Mounting onto the appliance 

 

The burner is mounted onto the appliance by means of a removable 6-bolt 

flange. 

 

The gasket needs to be put in place before the flange is fixed onto the 

appliance. The burner tube is then inserted through the centre hole after 

fitting the O-ring over the the blast tube. 

 
With the burner rotated a few degrees clockwise the flange bolts will pass 

through the locating holes. When the burner is twisted into position the top 

bolt can then be tightened to secure the burner. If necessary the lower screw 

can be adjusted to give a more secure fixing. 
 

If required the burner can be mounted in any position. It is important though 

to ensure that the solenoid valve on the oil pump is not inclined below 
horizontal. 

 

 

Electrical connection 

 

The electrical connections to this burner must be carried out by a suitably qualified engineer. 
 

All Electrical connections to the burner must be carried out in accordance with all current applicable IEE Wiring 

Regulations. 

 

All connections should be made according to the wiring diagram shown on the supplementary page. 

 

The burner is fitted with a 7-pin socket pre-wired into the burner. 
 

 

Fuel supply  

 

The burner is usually supplied for two-pipe operation but if required can be converted for a one-pipe gravity 

system (details elsewhere in this manual). When used in conjunction with a gravity feed supply the inlet pressure 
to the pump MUST NOT exceed 2 bar. 

When using a two-pipe system the return line has to be fed back into the tank. Alternatively, a de-aeration device 

could be incorporated for ease of installation. 
 

Oil lines must be completely air-tight and constructed in accordance with current standards. 

 
The final connection to the oil pump must be made with the flexible oil line provided.  

 

Air supply 

 

Combustion air and ventilation requirements are detailed in BS5410:Part1. It requires that combustion air must 

be provided through purpose-made non-closeable openings, having a total free area of 550mm2 per kW of the 
appliance maximum output rating above 5kW. 

 

O-ring 

Содержание X500-2

Страница 1: ...E90 803 001 005 01 Rev 4 1 INSTRUCTION MANUAL FOR OIL BURNER MODELS X500 2 Low voltage 12v dc Brushed motor...

Страница 2: ...d 10 Oil pump 12 Oil supply line tables 14 Nozzle table 15 Fault finding table 16 Commissioning report sheet 18 Burner service record 19 Notes 20 Important note The contents of the manual must be read...

Страница 3: ...in Kg hr 2 88 Max Kg hr 5 9 Fuel Kerosene Max viscosity 5 5 cst 20o C Gas oil Electrical supply Input 12 volt dc Motor 12 volt dc brushed Ignition unit 24 volt dc Start current 21 amps Run current 11...

Страница 4: ...E90 803 001 005 01 Rev 4 4 A 89 B 80 C 231 D 50 E 161 F 212 G 183 H 340 J 89 K 125 150 L 10 Technical specifications Dimensions mm J K L G H A B F D E C...

Страница 5: ...E90 803 001 005 01 Rev 4 5 B A C E Model A B C E X500 2 3 5 2 0 6 4 5 Technical specifications Head and electrode settings...

Страница 6: ...uster 6 Lockout reset button 7 Control box 8 Photocell hidden 9 Ignition unit 11 Motor 19 24v 12v converter 14 H T leads hidden 15 Ignition electrodes 16 Electrode holder 17 Nozzle 18 Nozzle assembly...

Страница 7: ...er must be carried out in accordance with all current applicable IEE Wiring Regulations All connections should be made according to the wiring diagram shown on the supplementary page The burner is fit...

Страница 8: ...oil pressure can be set as the pressure will register before the solenoid valve is opened see diagram If necessary the oil supply can be de aerated from the pump through the pressure gauge manifold Du...

Страница 9: ...nt during normal operating mode the photocell loses sight of the flame the control box will attempt to re establish the flame The oil valve will close and the ignition transformer will be powered A pr...

Страница 10: ...d and checked for correct operation or signs of damage A check must be carried out on all safety devices i e photocell solenoid valves etc The nozzle should be replaced every 12 months or sooner if wo...

Страница 11: ...s must be carried out If necessary the position of the brakeplate nozzle assembly can be altered within the blast tube by means of the brakeplate position adjusting screw Once the burner has been comm...

Страница 12: ...pipe operation the horseshoe shaped copper washer will be mounted under the screw head and in case of two pipe operation the horseshoe shaped copper washer will be removed 1 2 3 4 5 6 Fuel pump type D...

Страница 13: ...regulator P1 The pressure regulator P1 distributes the oil quantity supplied by the gear set between the nozzle port E and the return side of the pump R The oil quantity supplied is determined by the...

Страница 14: ...100 3 0 49 100 100 25 60 100 2 5 41 100 100 20 50 100 2 0 33 80 100 16 40 83 1 5 25 60 100 12 30 62 1 0 16 40 83 8 20 41 0 5 8 20 41 4 10 20 Nozzle capacity 5 0 kg h 10 0 kg h H 6 8 10 m mm mm mm 0 0...

Страница 15: ...E90 803 001 005 01 Rev 4 15 Nozzle table...

Страница 16: ...to lockout No fuel to burner No fuel to the nozzle No voltage to solenoid coil Voltage to coil but not energizing Coil energized but no oil at pump outlet Oil at pump outlet but none through the nozzl...

Страница 17: ...photocell to good ambient or torch light If the problem disappears then the problem is with the flame picture If the problem does not disappear then the photocell must be at fault As above Reset combu...

Страница 18: ...E90 803 001 005 01 Rev 4 18 Please note This report sheet must be completed by the Commissioning Engineer and the book is to be left with the appliance...

Страница 19: ...E90 803 001 005 01 Rev 4 19 Burner Service record The details below are to be completed by the Service Engineer for each service carried out Date Details of service Signature...

Страница 20: ...90 803 001 005 01 Rev 4 20 Notes EOGB Energy Products Ltd 5 Howard Road Eaton Socon St Neots Cambs PE19 8ET Telephone 01480 477066 Facsimile 01480 477022 Website www eogb co uk E mail sales eogb co uk...

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