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POWERFUL SOLUTIONS.  GLOBAL FORCE.

Instruction Sheet

L4075 

Rev. F 

11/16 

Pow’R-LOCK 

 

 Portable Lift System

PL200 Series Models (air-operated)

Index:

English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-39

Portuguese  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-59

日本語

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-78

1.0  SAFETY

1.1  Introduction

Read  all  instructions  carefully.  Follow  all  recommended  safety 

precautions to avoid personal injury as well as damage to the jack 

and/or damage to other property. Enerpac cannot be responsible 

for any damage or injury from unsafe use, lack of maintenance 

or  incorrect  operation.  Do  not  remove  warning  labels,  tags,  or 

decals.  In  the  event  any  questions  or  concerns  arise,  contact 

Enerpac or a local Enerpac distributor for clarification.
If you have never been trained on high-pressure hydraulic safety, 

consult  your  distributor  or  service  center  for  a  free  Enerpac 

Hydraulic Safety Course.
This  manual  follows  a  system  of  safety  alert  symbols,  signal 

words and safety messages to warn the user of specific hazards. 

Failure  to  comply  with  these  warnings  could  result  in  death  or 

serious personal injury, as well as damage to the equipment or 

other property.

The 

Safety  Alert  Symbol

  appears  throughout  this 

manual.  It  is  used  to  alert  you  to  potential  physical 

injury  hazards.  Pay  close  attention  to  Safety  Alert 

Symbols and obey all safety messages that follow this symbol to 

avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain Signal 

Words that call attention to safety messages or property damage 

messages and designate a degree or level of hazard seriousness. 

The Signal Words used in this manual are DANGER, WARNING, 

CAUTION and NOTICE.

  DANGER

 

Indicates a hazardous situation that, if not avoided, 

will

 result in death or serious personal injury.

  WARNING

 

Indicates  a  hazardous  situation  that,  if  not 

avoided, 

could

  result  in  death  or  serious 

personal injury.

  CAUTION

 

Indicates  a  hazardous  situation  that,  if  not 

avoided, 

could

  result  in  minor  or  moderate 

personal injury.

 

NOTICE

 

Indicates  information  considered  important, 

but not hazard related (e.g. messages relating 

to  property  damage).  Please  note  that  the 

Safety Alert Symbol will 

not

 be used with this 

signal word.

1.2  Use Guidelines Supplement

A copy of the Pow’R Lock Use Guidelines Supplement (Enerpac  

document L4131) has been packed separately with the jack. Read 

and fully understand the instructions and precautions contained 

in the Use Guidelines Supplement before operating the jack.

1.3  Safety Precautions - Pow’R-LOCK

 

 Portable Lift 

System

  WARNING

Failure to observe and comply with the following precautions 

could  result  in  death  or  serious  personal  injury.  Property 

damage could also occur.
•  Keep  hands  and  feet  away  from  hydraulic  cylinder  and 

related components during jack operation.

•  Always wear proper personal protective equipment (PPE) 

when operating hydraulic equipment (such as gloves, eye 

protection, head protection, protective footware, etc.).

•  Do  not  handle  pressurized  lines.  Escaping  oil  under 

pressure can penetrate the skin, causing serious personal 

injury.  If  oil  is  injected  under  the  skin,  see  a  doctor 

immediately.

•  The  jack  is  to  be  used  only  for  lifting  loads  and  for 

supporting  lifted  loads.  Never  use  the  jack  for  pushing 

or  separating  objects,  or  for  other  non-lifting  related 

purposes.

•  Never  exceed  the  rated  capacity  of  the  jack.  Allow  for  a 

margin of safety that accounts for possible shifting loads 

or side loading conditions. Failure to follow this warning 

could cause the jack to fail.

•  Never tamper with overload protection devices. The jack's 

internal  relief  valve  must  not  be  repaired  or  adjusted 

except  by  an  authorized  service  center.  The  maximum 

rated  hydraulic  pressure  of  the  jack  hydraulic  system  is 

10000 psi [700 bar]. Higher settings may result in personal 

injury and/or equipment damage.

•  Be  sure  lifting  arrangement  is  stable  before  lifting  load. 

Use  jack  only  on  a  solid  and  level  surface,  capable  of 

supporting  the  load  and  the  base  of  the  jack.  Always 

center the load on the load cap of the jack. If the jack is 

not  perpendicular  to  the  load,  slipping  or  loss  of  load  is 

possible.

•  Distribute  the  load  evenly  when  performing  lifts  with 

multiple jacks. Failure to heed this warning may cause loss 

of load and/or failure of the jacks.

•  Be  aware  of  external  events  and  acts  of  nature  (wind, 

storms,  flooding,  earthquakes  or  other  seismic  activity, 

etc.) that could occur either while the jack is in active use, 

or while it is left loaded and unattended. Do not use the 

jack if it is likely that such conditions will occur.

 

NOTICE:

or

Содержание Pow'R-LOCK PL200 Series

Страница 1: ...word 1 2 Use Guidelines Supplement A copy of the Pow R Lock Use Guidelines Supplement Enerpac document L4131 has been packed separately with the jack Read and fully understand the instructions and pre...

Страница 2: ...ON Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur When jack is not in use fully retract the cylinder an...

Страница 3: ...599 A2 C A1 E2 E1 D H B G F B E2 C H E2 E1 G F D A2 A1 Table 3 External Dimensions PL20025 ASA A1 A2 B C D E1 E2 F G H inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm...

Страница 4: ...Enerpac declares that this product has been tested and conforms to applicable standards and is approved to carry the CE mark An EU Declaration of Conformity is enclosed separately 05 08 09 08 07 10 0...

Страница 5: ...fting speed and torque can be adjusted using the knob located at the top of the filter regulator To prevent damage to jack pneumatic components the regulator air pressure setting should not exceed 120...

Страница 6: ...ow be tilted back onto the wheels and pushed or pulled to the work area CAUTION Do not walk backwards while pulling the jack Always look toward the direction where the jack is being pulled Failure to...

Страница 7: ...d while it is being supported by the jack The load may become unstable and fall Do not use the jack outdoors in windy conditions Changes in wind direction or velocity could cause the load to become un...

Страница 8: ...ground below must not exceed 1 4 inch 6 4 mm If additional settling occurs lower the load and reposition jack on solid ground 6 5 1 BEFORE BEGINNING THE LIFT 1 Using the handle assembly adjust the ja...

Страница 9: ...tem depress and hold the pendant UP button The air motor may run for a few seconds but will stop when pressure is relieved 3 Always store the jack and its accessories in a clean and dry area free of m...

Страница 10: ...Be especially careful to avoid off center loads and side loads when using extensions and spacers Table 6 Maximum Additional Stack Height Using optional PLB and PLE Series extensions and PLS Series sp...

Страница 11: ...he cylinder Release the UP button IMMEDIATELY when the cylinder starts advancing usually after about 1 or 2 seconds This procedure will relieve any trapped pressure in the jack hydraulic system NOTICE...

Страница 12: ...llons 18 9 liter of oil when filled to the proper level with cylinder fully retracted and air motor off Dispose of used oil in accordance with all applicable laws and regulations 4 Loosen and remove o...

Страница 13: ...line lubricant bowl The lubricant level should be at least 1 2 full NOTICE If lubricant level is low add additional lubricant as described in steps 3 through 6 If lubricant level is OK skip these ste...

Страница 14: ...ure Each tire should be inflated to 90 psi 6 2 bar Inspect the caster wheels for damage Remove any loose dirt Check that each caster wheel rotates and pivots freely and that mounting hardware is prope...

Страница 15: ...ction and lubrication tasks See Figure 19 Remove any loose dirt or debris from the chain drive assembly Check each chain tensioner to verify that it is applying firm spring tension against the chain I...

Страница 16: ...onnect the air supply hose and move the air shutoff valve to the OPEN position WARNING In the following step it will be necessary to extend and retract the cylinder several times Stay clear of the cyl...

Страница 17: ...essure requirements d Clogged or blocked pump intake screen Have hydraulic reservoir and intake screen flushed and cleaned by Enerpac Authorized Service Center e Pneumatic control circuit components l...

Страница 18: ...all amount before retraction begins This is normal operation a Insufficient compressed air pressure or volume Check air pressure at filter regulator Increase regulator setting if pressure shown on gau...

Страница 19: ...e chain as required Determine if other problems may have caused drive chain wear or failure c Lock nut drive components are worn or loose Have Enerpac Authorized Service Center inspect condition of lo...

Страница 20: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Страница 21: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Страница 22: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Страница 23: ...______________________________________________________________________ _______________________________________________________________________________________ _________________________________________...

Страница 24: ...Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang...

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