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1.  INTRODUCTION 

This  manual  contains  information  that  will  allow  to  take  full  advantage  of 

ENEL150AC welding machine operation values and enable its safe use. 

All users are encouraged to read the user manual. 
 

2.  APPLICATION 

ENEL150AC  welding  machine  is  a  modern  direct  and  alternating  current 

source designed mainly for TIG welding and with coated electrodes (MMA) of 
all  types (ER-,  EA-,  EB-,  ES-, ...)  with diameters from 

1.6 to 

3.2. Due to 

the  high  open  circuit  voltage  (95V)  and  very  good  welding  properties,  the 
device also allows welding with cellulose coated electrodes which are used, 
among others, for pipelines welding. 

When equipped with appropriate TIG welding torch it is possible to weld steel 

and  its  alloys  and  copper  and  its  alloys  using  TIG  welding  (welding  with  a 
non-consumable electrode - mostly tungsten electrode in an inert gas shield, 
such  as  argon).  The  ignition  of  the  arc  is  non-contact  (HF)  or  contact  by 
scratch. The remote control of the welding current is possible in all operating 
modes. 

A microprocessor controller ensures precision  welding, repeatable setting of 

many parameters, and simple usage. 

Due  to  the  small  dimensions  and  weight,  and  resistance  to  large  voltage 

fluctuations,  the  ENEL150AC  welder  is  particularly  useful  for  operation  in 
difficult  field  conditions  when  installing  any  type  of  welded  structures, 
pipelines, tanks, etc. 

The  device  is  designed  for  operation  at  ambient  temperature  from  -10°C  up 

to +40°C and relative humidity up to 90% at temperature of + 20°C. 

 

3.  DESCRIPTION 

ENEL150AC welding machine is an inverter direct current source operating in 

the  frequency  range  above  the  audio  frequency.  This  current  source  is 
characterised  by  good  dynamics  and  a  smooth  and  stable  arc.  It  is 
lightweight,  of  small  dimensions,  resistant  to  large  fluctuations  of  the  mains 
voltage.  The  connecting,  control  and  indicating  elements  are  located  on  the 
front  panel.  On  the  rear  panel  there  are:  the  power  switch,  the  power  cord, 
the  fan,  the  rating  plate  and  the  gas  valve  connection  used  to  supply 
shielding gas from the cylinder. 

 Control and indicating elements of the welder are shown in Fig. 1. 

Содержание 150AC

Страница 1: ...ENel Sp z o o WROC AW DESIGN AND MANUFACTURE OF POWER ELECTRONIC DEVICES INVERTER WELDING MACHINE ENEL150AC USER MANUAL DEALER...

Страница 2: ...ng current is possible in all operating modes A microprocessor controller ensures precision welding repeatable setting of many parameters and simple usage Due to the small dimensions and weight and re...

Страница 3: ...button 5 Fig 1 1 welding with coated electrodes MMA the red light should indicate The welding current is adjustable in the range of 5 to 130A with a resolution of 1A The rectifier is provided with the...

Страница 4: ...et within given ranges Is A welding current in amperes adjustable in the range of 5 150A with a resolution of 1A Tn s welding current rise time in seconds adjustable in the range 0 1 5s with a resolut...

Страница 5: ...d the gas valve is opened Releasing the button starts the ionizer spark over between an electrode and a workpiece should initiate ignition of the arc If ignition of the arc does not occur within 2 5s...

Страница 6: ...we get pulsating current with the following parameters welding current will pulsate with the frequency fp and the duty cycle TH see below TH the duration of current pulses of the value Is as a percen...

Страница 7: ...e during the set time To The last fourth pressing and releasing the control button causes the arc extinguish If the control button is pressed briefly during the current fall phase welding current agai...

Страница 8: ...nd slightly lifting an electrode the arc ignition occurs at the moment of lifting an electrode NON CONTACT IGNITION LAMP 9 IS ON The welding process is initiated by pressing a control button on the gr...

Страница 9: ...e lasts longer than the negative one and more heat emits from an electrode than welded material I current of the positive part of the cycle adjustable as a percentage of the welding current Is within...

Страница 10: ...s 0 set the second digit with the knob and accept it with P button the display shows 0 set the third digit with the knob and accept it with P button You see P 0 0 on the display when you press M butto...

Страница 11: ...stment range Welding current P40 P60 P100 Input current P40 P60 P100 Output Power P40 P60 P100 Power factor cos 150A Open Circuit Voltage Power cable cross section Case Enclosure Class Insulation clas...

Страница 12: ...afety should be connected only to the electrical socket provided with the protective earth conductor Electrical supply circuit should be protected with a time delayed fuse rated at 20A or automatic ci...

Страница 13: ...on the front panel of the welder 4 Fig 2 Connect the control cable of a TIG torch equipped with the appropriate connector C091 of Amphenol Cat No T3300 001 to the socket 3 Fig 2 6 2 OPERATION OF THE R...

Страница 14: ...2 to the work to be welded 2 Fit an appropriate tungsten electrode in the TIG welding torch recommended electrode WC20 grey 3 Set the power switch in the position ON ZA 4 Using button 5 Fig 1 select o...

Страница 15: ...URRENT AC 1 Connect the welding cable with the electric clamp connected to the output terminal 1 Fig 2 to the work to be welded 2 Fit an appropriate tungsten electrode in the TIG welding torch recomme...

Страница 16: ...REPAIRS Any repairs may be performed ONLY by persons authorized and trained by the manufacturer 9 DANGERS DURING WELDING Prior to welding authorized persons should thoroughly read this manual and stri...

Страница 17: ...sufficient use appropriate protective masks Without appropriate gas masks do not weld metals containing lithium cadmium zinc and beryllium When welding with alternating current there is emitted noise...

Страница 18: ...18 Figure 3 General electric diagram...

Страница 19: ...ermal switch 90 C Bridge Rectifier Power transformer AC transformer 220 18V High Voltage transformer Control circuit IGBT transistor Capacitor 470 F 400V Electronic kit uP16v 2 Ionizer module Output s...

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