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Liquiphant S, Nivotester

Hauser

11

Initial operation

When operated for the first time, the function of the entire system can be checked by raising the level in the 
tank to the limit value. Pressing the "test" key on Nivotester FTL670 is sufficient for the functional test of the 
follow-up devices (

ä

13, "Flow diagram").

In Germany, specific regulations must be observed for the functional test of an overfill protection system. 
Note the relevant information in the certificates.

Maintenance

Please refer to the relevant Operating Instructions for instructions on maintenance (

ä

6, "Supplementary 

device documentation").
Alternative monitoring measures must be taken to ensure process safety during proof-testing and maintenance 
work on the device.

Proof-test

Proof-test

Safety functions must be tested at appropriate intervals to ensure that they are functioning correctly and are 
safe. The time intervals must be defined by the operator.

Proof-testing of the device can be performed using one of the following procedures:
– Approaching the level (

 Test procedure A).

– Removing and immersing in a medium of comparable density and viscosity (

 Test procedure B).

– Simulation at the Nivotester by activating the "test" key (

 Test procedure C).

In addition, checks must be carried out to ensure that all cover seals and cable entries are sealing correctly.

Procedure for proof-testing

Preparation:

Connect a suitable measuring device (e.g. Multimeter, downstream plant sections etc.) to display the function 
of the fail-safe contact.

Test procedure A

Procedure when it is possible to approach the level:

1.

The tuning fork must be free. If necessary, reduce the level and wait 10 seconds.

2.

Check is the LED for permanent self-monitoring flashing (

ä

13, "Flow diagram")?

– No: fault in the Liquiphant or Nivotester.
– Yes: make a note of the initial status of the fail-safe contact (open/closed).

3.

Check is the fail-safe contact closed?
– No: fault in the Liquiphant or Nivotester.
– Yes: dampen the tuning fork by approaching the level.

4.

Make a note of the second status of the fail-safe contact (open/closed).

5.

Check is the fail-safe contact open?
– No: fault in the Liquiphant or Nivotester.
– Yes: remove damping from the tuning fork: reduce the level.

6.

Make a note of the third status of the fail-safe contact (open/closed).

7.

Check is the fail-safe contact closed?
– No: fault in the Liquiphant or Nivotester.
– Yes: the test is successful and normal operation is resumed.

!

Note! 
With this type of test, the entire safety path from the tuning fork to the fail-safe contact is checked!
For troubleshooting, 

 Operating Instructions (

ä

6, "Supplementary device documentation"), 

Section "Troubleshooting".

Содержание Liquiphant S FDL60

Страница 1: ...ility as per EN 61326 and NAMUR recommendation NE 21 Electrical safety in accordance with IEC EN 61010 1 Your benefits For overfill protection up to SIL 3 independently assessed Functional Safety Assessment by TÜV Süd in accordance with IEC 61508 Suitable for liquefied gases according to VdTÜV Merkblatt 100 for tank categories B and C no annual recurrent test required Permanent self monitoring Err...

Страница 2: ...umentation 6 Description of the safety requirements and boundary conditions 7 Safety function 7 Restrictions for use in safety related applications 7 Functional safety figures 8 Behavior of device during operation and in case of error 9 Installation 10 Initial operation 11 Maintenance 11 Proof test 11 Proof test 11 Procedure for proof testing 11 Repair 14 Repair 14 Appendix 15 Commissioning or pro...

Страница 3: ...Liquiphant S Nivotester Endress Hauser 3 SIL Declaration of Conformity SIL 03013b ...

Страница 4: ...e available as a fail safe contact Description of use as a protective system The tuning fork of the sensor vibrates at its intrinsic resonance frequency The frequency decreases if the fork is submersed in liquid This change in frequency causes the fail safe contact to change The switch point depends on installation For information on the switch point please refer to the Operating Instructions ä 6 ...

Страница 5: ... followed Permitted device types The functional safety assessment described in this manual applies to the device versions listed below Unless otherwise indicated all subsequent versions can also be used for safety functions In the event of device modifications a modification process compliant with IEC 61508 is applied Device versions valid for use in safety related applications Nivotester FTL670 T...

Страница 6: ...XB XC ZE ZD are supplied with certified device versions Please refer to the nameplate for the relevant safety instructions Nivotester FTL670 Documentation Contents Note Technical Information TI223F 00 Technical data Instructions on accessories The documentation is available on the Internet www endress com Operating Instructions BA140F 00 Introduction Mounting the Liquiphant S Mounting the Nivotest...

Страница 7: ...ambient conditions The instructions for critical process situations and installation conditions as detailed in the Operating Instructions must be observed The specifications in the Operating Instructions ä 6 Supplementary device documentation must not be exceeded Depending on the Nivotester density setting ä 10 Installation the density of the medium must not undershoot specific limit values Settin...

Страница 8: ...pe B Mode of operation Low demand mode High demand mode SFF 91 4 90 1 91 MTTR 8 h Recommended proof test interval T1 15 years λsd 2 401 4 FIT 179 5 FIT λsu 2 83 4 FIT 44 5 FIT λdd 2 401 4 FIT 179 5 FIT λdu 2 83 4 FIT 44 5 FIT λtot 2 969 5 FIT 447 9 FIT 1417 4 FIT β 5 5 βD 2 2 PFDavg for T1 15 years 1 1 73 10 4 9 24 10 5 2 66 10 4 PFH for T1 15 years 1 2 64 10 9 1 41 10 9 4 04 10 9 MTBF 3 117 years...

Страница 9: ...mand Once the level limit to be monitored is reached the fail safe contact changes from closed to open within the system reaction time Behavior of device in the event of of faults Fail safe contact The fail safe contact is open in the event of faults Alarm relay The alarm relay changes to idle condition in the event of faults The type of fault is also indicated by an LED on the Nivotester see Oper...

Страница 10: ...600 VA at cos ϕ 1 0 or P 300 VA at cos ϕ 0 7 or U 120 V DC I 2 5 A P 75 W Caution Changes to the measuring system and settings after start up can impair the protection function Orientation The permitted orientations of the device are described in the Operating Instruction ä 6 Supplementary device documentation T 2 d b z d 2 4 d 4 6 8 10 12 z 12 d 12 14 z 14 d 14 16 18 d 18 d 32 L L z 26 b 28 20 b ...

Страница 11: ...rocedure C In addition checks must be carried out to ensure that all cover seals and cable entries are sealing correctly Procedure for proof testing Preparation Connect a suitable measuring device e g Multimeter downstream plant sections etc to display the function of the fail safe contact Test procedure A Procedure when it is possible to approach the level 1 The tuning fork must be free If necess...

Страница 12: ...hooting Operating Instructions ä 6 Supplementary device documentation Section Troubleshooting If necessary the accuracy of the switch point can also be checked Operating Instructions Section Mounting the Liquiphant S Test procedure C Note At the time of the test ensure that the tuning fork is free Procedure when it is not possible to approach the level and the device cannot be removed 1 Make a not...

Страница 13: ...be used as part of a safety instrumented system The purpose of proof testing is to detect random device failures The impact of systematic errors on the safety function is not covered by this test and must be assessed separately Systematic errors can be caused for example by process material properties operating conditions buildup or corrosion z 26 d 26 b 28 d 18 b 20 d 18 b 20 FTL670 s z 26 d 26 b...

Страница 14: ...rained by Endress Hauser to do so The replaced electronic insert must be sent to Endress Hauser for fault analysis Once the electronic insert has been replaced proof testing must be carried out In the event of failure of a SIL labeled Endress Hauser device which has been operated in a protection function the Declaration of Contamination and Cleaning with the corresponding note Used as SIL device i...

Страница 15: ...y and viscosity Proof test protocol Test procedure Please check Test stage 1 Is the LED for permanent self monitoring flashing 2 Initial status of the fail safe contact 3 Second status of the fail safe contact 4 Is the test procedure running correctly 5 Third status of the fail safe contact Result Proof test passed flashing closed open closed closed open yes closed Result OK unsuccessful A Approac...

Страница 16: ...Liquiphant S Nivotester 16 Endress Hauser Technical report ManagementSummary ManagementSummary ...

Страница 17: ...Liquiphant S Nivotester Endress Hauser 17 ManagementSummary ManagementSummary ...

Страница 18: ...Liquiphant S Nivotester 18 Endress Hauser ManagementSummary ManagementSummary ...

Страница 19: ...Liquiphant S Nivotester Endress Hauser 19 ManagementSummary ManagementSummary ...

Страница 20: ...Liquiphant S Nivotester 20 Endress Hauser Certificate TUEV_Z10 03 11 20351 002 en ...

Страница 21: ...Liquiphant S Nivotester Endress Hauser 21 ...

Страница 22: ...Liquiphant S Nivotester 22 Endress Hauser ...

Страница 23: ...Liquiphant S Nivotester Endress Hauser 23 ...

Страница 24: ...uments International Endress Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel 41 61 715 81 00 Fax 41 61 715 25 00 www endress com info ii endress com SD175F 00 EN 09 09 71103335 FM SGML 6 0 71103335 ...

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