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Maintenance and repair

Gammapilot M FMG60 FOUNDATION Fieldbus

Hauser

To ensure swift, safe and professional device returns, please refer to the return procedures

and conditions on the Hauser website at "www.services.endress.com/return-

material".

8.6

Disposal

When disposing, separate and recycle the device components based on the materials.

8.7

Contact addresses at Hauser

Contact addresses are available at www.endress.com/worldwide or from your local Endress

+Hauser branch office.

Содержание Gammapilot M FMG60 FOUNDATION Fieldbus

Страница 1: ...Products Solutions Services Operating Instructions Gammapilot M FMG60 FOUNDATION Fieldbus Radiometric measurement BA00330F 00 EN 16 18 71401076 2018 08 13...

Страница 2: ...pilot M FMG60 FOUNDATION Fieldbus 2 Endress Hauser Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 1 3 2 A00...

Страница 3: ...Gammapilot M FMG60 FOUNDATION Fieldbus Gammapilot M Quick guide Endress Hauser 3 Gammapilot M Quick guide A0036818 EN...

Страница 4: ...y for standard measuring tasks are included In addition the Gammapilot M provides many additional functions for optimizing the measuring point and for converting the measured value These functions are...

Страница 5: ...conditions for density and concentration measurements 19 4 2 5 Empty pipe detection 21 4 2 6 Installation conditions for flow measurement 21 4 3 Water cooling 22 4 3 1 Mounting position and position...

Страница 6: ...8 5 Return 81 8 5 1 Return 81 8 6 Disposal 82 8 7 Contact addresses at Endress Hauser 82 9 Accessories 83 9 1 Commubox FXA291 83 9 2 ToF Adapter FXA291 83 9 3 Field Xpert SFX100 83 9 4 Remote display...

Страница 7: ...Failure to avoid this situation can result in serious or fatal injury CAUTION CAUTION This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or medium inju...

Страница 8: ...cates additional information Reference to documentation A Reference to page Reference to graphic Notice or individual step to be observed 1 2 3 Series of steps Result of a step Help in the event of a...

Страница 9: ...3 Installation commissioning and operation The Gammapilot M is designed to meet state of the art safety requirements and complies with applicable standards and EC regulations However if it is used im...

Страница 10: ...rved 2 5 1 Basic radiation protection guidelines LWARNING When working with radioactive sources avoid any unnecessary exposure to radiation All unavoidable radiation exposure must be kept to a minimum...

Страница 11: ...the device are not permitted and can lead to unforeseeable dangers If despite this modifications are required consult with the manufacturer Repair To ensure continued operational safety and reliabilit...

Страница 12: ...ON Fieldbus 12 Endress Hauser It meets general safety standards and legal requirements It also complies with the EC directives listed in the device specific EC Declaration of Conformity Endress Hauser...

Страница 13: ...cooling jacket B Gammapilot M with water cooling jacket C Gammapilot M with collimator 1 Terminal housing 2 Mounting collar 3 Detector pipe 4 Measuring range marks 5 Connection compartment 2 6 Connec...

Страница 14: ...mperature 3 2 2 Supplementary nameplate examples 000000 KEMA 04 ATEX 11 10 7 8 9 000000 11 10 T Ta 20 K T Ta 20 K 0044 A0018071 7 Number of certificate 8 Equipment group and category 9 Type of protect...

Страница 15: ...ress com Download 3 4 3 Safety instructions Additional safety instructions XA ZE ZD are supplied with certified device versions Please refer to the nameplate for the safety instructions that apply to...

Страница 16: ...iceviewer All the information about the measuring device is displayed For an overview of the scope of the Technical Documentation provided Enter the serial number of the nameplates into W M Device Vie...

Страница 17: ...Installation conditions for level measurement Conditions For level measurements the Gammapilot M is mounted vertically if possible the detector head should point downwards The angle of emission of the...

Страница 18: ...e desired level limit The angle of emission of the source container must be exactly aligned to the measuring range of the Gammapilot M Observe the measuring range marks of the Gammapilot M The source...

Страница 19: ...weight of the source container and the Gammapilot M under all anticipated operating conditions 17 The sample point may not be further than 20 m 66 ft from the measuring point The distance of the dens...

Страница 20: ...a closed immersion pipe via a rope extension thus preventing any contact between the source and the medium Depending on the measuring range and the application one or several detectors are mounted on...

Страница 21: ...t and or the source container is automatically switched off through pneumatic action for example 4 2 6 Installation conditions for flow measurement Measurement of solids flow In conjunction with a den...

Страница 22: ...eed and the radiation intensity 1 A0036637 1 Gammapilot M 4 3 Water cooling The following applies for the versions of the Gammapilot M with a water cooling jacket Material 316L Water connection 2 x G...

Страница 23: ...screws see graphic below connecting the detector pipe to the terminal housing may not be opened A0018068 3 The three screws connecting the detector pipe to the terminal housing may not be opened 4 3...

Страница 24: ...l h 72 l h 98 l h 124 l h 149 l h Ambient temperature TA 100 C 212 F Inlet temperature C F Measuring length in mm in 50 1 97 200 7 87 400 15 7 800 31 5 1200 47 2 1600 63 2000 78 7 20 68 30 l h 30 l h...

Страница 25: ...l inspection Does the device match the measuring point specifications ambient temperature measuring range etc If available are the measuring point number and labeling correct visual inspection Is the...

Страница 26: ...evice version Pt 100 input 4 wire Pulse input for cascade mode Pulse output for cascade mode Display and operating module FHX40 or VU331 Depending on the device version the signal output is located in...

Страница 27: ...rtment 1 Cable entries A maximum of one cable gland is provided for each of the connection compartments upon delivery If additional cable glands are required e g for cascade mode they must be supplied...

Страница 28: ...nector M12 or 7 8 the signal output is wired in connection compartment 2 on delivery and connected to the fieldbus connector see the Fieldbus connectors section In this case the housing does not need...

Страница 29: ...ieldbus connectors For the versions with a fieldbus connector M12 or 7 8 the housing does not need to be opened to connect the signal cable 5 4 1 Pin assignment for connector M12 2 1 3 4 A0011175 PIN...

Страница 30: ...sible for optimum electromagnetic compatibility Ideally use a ground strap The shielding of the bus cable must be continuous and intact If there is potential equalization between the individual ground...

Страница 31: ...nd to the protective ground terminal 27 According to IEC EN 61010 a suitable circuit breaker must be provided for the device The cables must be adequately insulated with due consideration given to the...

Страница 32: ...SCADE OUT SIM WP OFF ON 3 4 5 6 7 8 9 10 11 12 0 13 2 A0019827 1 Unscrew the cover 2 Push the following cables through the corresponding cable glands or cable entries signal cable if the signal output...

Страница 33: ...Cable of the display and operating unit FHX40 For some Dust Ex versions of the Gammapilot M the FHX40 connector is protected by a metal sleeve A0018090 1 Loosen the sleeve with an Allen key and remov...

Страница 34: ...ch for all transmitters Downstream of the junction box i e on the transmitter side an individual switch for every transmitter 5 12 Post connection check After wiring the device carry out the following...

Страница 35: ...lot M with display VU331 4 Prosonic M 5 Levelflex M 6 Gammapilot M 7 Commubox FXA291 with ToF Adapter FXA291 8 Computer with operating tool e g FieldCare 9 FHX40 with operating module VU331 10 VIATOR...

Страница 36: ...screws on the cover to do so 1 2 3 A0018096 1 Gammapilot M 2 FHX40 3 Operating module VU331 LCD module VU331 ENDRESS HAUSER E 1 2 3 4 5 A0018097 1 Operating keys 2 Bargraph 3 Symbols 4 Function name 5...

Страница 37: ...ues within a function and or Navigate to the left within a function group Navigate to the right within a function group confirmation and or and Contrast settings of the LCD and and Hardware locking un...

Страница 38: ...acter identifies the individual functions within the function group Basic setup 0 Today s date 01 Beam type 02 Isotope 03 Operating mode 04 Hereinafter the position is always indicated in brackets aft...

Страница 39: ...function Press and simultaneously once to return to the last function Press and simultaneously twice to return to the group selection Press and simultaneously to return to the measured value display...

Страница 40: ...Unlock parameter A4 function appears Enter 2457 Parameters can now be modified again Hardware locking can only be unlocked again via the display by pressing the and keys simultaneously once again It...

Страница 41: ...with connecting cable 11 Field Xpert SFX100 The system can be connected in the following ways A linking device makes the connection to higher level fieldbus levels e g High Speed Ethernet HSE possible...

Страница 42: ...tool Configure the interface Call the DD download routine Download the device descriptions files with the extension ffo and sym to the directory proposed When the configuration is finished close the...

Страница 43: ...has the following blocks Resource block RB2 See Operating Instructions BA00013S 04 EN Foundation Fieldbus Overview Transducer block TB Contains the parameters relevant to measurement Diagnostic block...

Страница 44: ...rimary value Main value Secondary value Pulse rate Third value Temperature Analog Input function block 1 Parameters for processing the measured variable e g scaling status Analog Input function block...

Страница 45: ...processor warm start BLOCK_ERROR Indicates the error status of software and hardware components Out of Service the block is in the OOS mode Simulation active indicates the setting of the SIM DIP switc...

Страница 46: ...ng section also applies for calibration via a network configuration tool A complete description of all the configuration parameters is provided in Operating Instructions BA00287F 00 EN Gammapilot M FM...

Страница 47: ...IT16 2 ENUM16 X X non vol Pipe diameter 0A 34 PIPEDIAMETER 4 FLOAT X X non vol Output damping 0B 35 NTEGRATIONTIME 2 UNSIGNED16 X X non vol Background calibration 10 36 BACKGRCALIB 1 ENUM8 X X dynamic...

Страница 48: ...ENUM8 X X dynamic Simulation density D65 77 SIMDENSITYMODE 1 ENUM8 X X dynamic Simulation concentration C65 78 SIMCONCTRMODE 1 ENUM8 X X dynamic Simulation value level L66 79 SIMULATIONVALUELEVEL 4 FL...

Страница 49: ...ssible operating modes of the Transducer block are AUTO the block is operating as normal OOS the block is out of service TAG_DESC User description of the intended application of the block BLOCK_ERROR...

Страница 50: ...e block is operating as normal OOS the block is out of service TAG_DESC User description of the intended application of the block BLOCK_ERROR Shows the error status in conjunction with the block compo...

Страница 51: ...ock is operating as normal MAN the block is being operated with a manually entered main value OOS the block is out of service TAG_DESC User description of the intended application of the block BLOCK_E...

Страница 52: ...UT_SCALE_MIN Parameters to control the output behavior Parameter Description LOW_CUT Not relevant for level measurement Specifies a threshold value for square root linearization below which the output...

Страница 53: ...is substituted by the simulated value A simulation is also possible by switching MODE_BLK to MAN and entering a value for OUT Parameter Description SIMULATE Enables sets and displays a simulated value...

Страница 54: ...tance Set L_TYPE to DIRECT if the OUT value is to be indicated in technical units e g ft set L_TYPE to INDIRECT if the OUT value is to be scaled Set the desired output damping in PV_TIME If necessary...

Страница 55: ...strument see Switching on the device Calibration for density and concentration measurements see Calibration for density and concentration measurements Calibration for density measurements temp compens...

Страница 56: ...ring range Sample value 1 2500 g cm3 Set each decimal place with and and confirm with after the last place confirm the whole value with 9 Pipe diameter unit 09 mm inch Select with and confirm with 10...

Страница 57: ...ue with 8 Next point 19 Select Yes with or confirm with Continue with Empty or Free calibration Empty or Free calibration For details see Full and empty calibration or covered and free calibration Ste...

Страница 58: ...laboratory see Step 4 2 Calibration point 1A Enter the number of the calibration point For one point calibration 1 For multiple point calibration 1 9 For recalibration 10 3 Calibration 15 Select Start...

Страница 59: ...ated at the operating voltage for at least 20 to 30 minutes in order to charge the capacitor After this the correct date must be entered If the error message persists after this it can be deleted by s...

Страница 60: ...or whether it is modulated for gamma radiography suppression Standard continuous permanent continuous radiation Modulated modulated radiation source 7 3 3 Isotope 03 Local display Isotope 03 137 Cs 6...

Страница 61: ...ther connected slave or end slave adds its own pulses and transmits this total to the next device master or slave The calibration is finished if this option is selected If several transmitters are cas...

Страница 62: ...e unlocked by resetting the Gammapilot M Reset A3 function r A B C D E A0018108 A Level measurement continuous B Point level detection C Density measurement with temperature compensation if required D...

Страница 63: ...ty and concentration measurements only It is used to specify the upper limit of the density measuring range The output current for this density is 20 mA 7 3 9 Pipe diameter unit 09 Local display Pipe...

Страница 64: ...alue may be larger than the actual pipe diameter 1 Gammapilot M 7 3 11 Output damping 0B Local display Output damping 0B 60 s This function is used to specify the output damping time in seconds A chan...

Страница 65: ...roup Each calibration point consists of a level and the associated pulse rate Calibration points for level measurement A B C ON OFF ON A0018111 A Background calibration B Full calibration C Empty cali...

Страница 66: ...B C ON OFF ON A0018112 A Background calibration B Covered calibration C Free calibration Background calibration Background calibration refers to the following situation The radiation is switched off...

Страница 67: ...lemented during the commissioning of the Gammapilot M e g because the vessel cannot be sufficiently filled or emptied this calibration point must be entered manually This means that both the level and...

Страница 68: ...xisting pulse rate is displayed and can be changed if required Start This option is used to start automatic background calibration The Gammapilot M changes to the Avg pulse rate 11 function Avg pulse...

Страница 69: ...kgr pulse rate 12 186 cps The pulse rate of the background calibration is displayed in this function Press to confirm the value and complete the background calibration If a background calibration has...

Страница 70: ...point 0 no 1 yes Group selection E 0 E 0 A0037162 EN The Value full 14 and Value empty 17 functions only appear if the Level option was selected in the Measurement mode 05 function Calibration point...

Страница 71: ...mmapilot M changes to the Full calibration 16 or Empty calibration 18 function Start This option is used to start automatic entry of the calibration point The Gammapilot M then changes to the Avg puls...

Страница 72: ...ess to confirm the value If a full or empty calibration has not yet been performed 1 is displayed There are two options if this occurs Either return to the Calibration 15 function and restart the cali...

Страница 73: ...is filled A simulated calibration with an empty pipe is not possible in this case OFF ON 0 1 9 A0018128 0 Background calibration 1 9 Calibration points for various densities Two point calibration Two...

Страница 74: ...d Methods for entering the calibration points Automatic calibration In the case of automatic calibration the calibration point in question is implemented on the vessel or the measuring tube i e the me...

Страница 75: ...ed in this function Initially this value fluctuates because of the decay statistics but reaches an average value over time due to integration The longer the averaging is performed the lower the fluctu...

Страница 76: ...anual calibration The Gammapilot M then changes to the Calibration point 13 or 1A function 7 5 3 Calibration points The following excerpt from the operating menu illustrates the procedure for entering...

Страница 77: ...entry of the selected calibration point Options Stop edit This option must be selected if The calibration point is not to be entered e g because it has already been entered The pulse rate of the cali...

Страница 78: ...on between the last average integrated pulse rate displayed and the final Density calibration 1B Density calibration 1B Local display Density calibration 1B 1983 cps The pulse rate of the calibration...

Страница 79: ...isplayed value is used to check plausibility If only one calibration point is active the absorption coefficient is not calculated and the last valid value is used instead The default value 7 70 mm2 g...

Страница 80: ...procedure are described in Operating Instructions BA00287F 00 EN Gammapilot M Description of Device Functions on the CD ROM supplied 7 5 5 Additional settings After the basic setup the Gammapilot M o...

Страница 81: ...on by Endress Hauser Service in Endress Hauser workshops All repairs and modifications must be documented 8 4 Replacement LCAUTION Data upload download is not permitted if the device is used for safet...

Страница 82: ...e return procedures and conditions on the Endress Hauser website at www services endress com return material 8 6 Disposal When disposing separate and recycle the device components based on the materia...

Страница 83: ...etails see TI00405C 07 EN For Gammapilot M you also need the ToF Adapter FXA291 accessory 9 2 ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 with the Gammapilot M via the USB p...

Страница 84: ...Separate housing FHX40 3 Cable 4 Pipe 9 4 2 Ordering information 010 Approval A 2 3 H G S U N K C Y Non hazardous area ATEX II 2G Ex ia IIC T6 ATEX II 2D Ex ia IIIC T80 C ATEX II 3G Ex ic IIC T6 T5 G...

Страница 85: ...s T6 40 to 60 C 40 to 140 F Degree of protection IP65 66 67 housing IP68 cable according to IEC 60529 Materials Housing AlSi12 cable gland nickel plated brass Dimension mm in 122x150x80 4 72x5 91x3 15...

Страница 86: ...4762 are supplied 3 Mounting clamps number depending on selected application 4 With preferred mounting method housing head down bracket for level application only 5 With alternative mounting method ho...

Страница 87: ...device 86 LCAUTION Note the following when mounting the device The mounting device must be installed in such a way as to withstand the weight of the Gammapilot M under all anticipated operating condit...

Страница 88: ...t FHG61 For details see SD01221F 00 EN 9 7 Measurement section for density measurement FHG62 For drawings and description see SD00540F 00 EN 9 8 Memograph M RSG45 9 8 1 Measuring principle Electronic...

Страница 89: ...ontrol unit 9 9 1 Measuring principle The RMA42 process transmitter powers the transmitter and processes analog signals from transmitters particularly from the area of process instrumentation These si...

Страница 90: ...ng the Output on alarm 10 function MAX 99999 MIN 99999 Hold the last value is held An error message is displayed Warning W Flashing The device continues to measure An error message is displayed altern...

Страница 91: ...near limit Contact Endress Hauser Service A538 Sensor communication error Contact Endress Hauser Service A602 Linearization table not plausible Check monotony of the linearization table if necessary c...

Страница 92: ...hy 5 function group Sensitivity 52 function W693 Gammagraphy detected warning Wait for the end of the gammagraphy measurement W695 Measurement counter overflow The local dose rate is too high where ap...

Страница 93: ...2006 01 01 06 Bug fix Corrections for high and low pulse rate Since 03 2009 01 03 02 Automatic restart after error A165 caused by empty pipe during density measurement pulse rate 160000 c s New filter...

Страница 94: ...ls see SD01221F 00 EN 11 2 3 Measurement section for density measurement FHG62 For drawings and description see SD00540F 00 EN 11 2 4 Certificates and approvals Ex approval The Ex certificates availab...

Страница 95: ...cation option 040 Safety instructions G Ex de ia Ga IIC T6 Gb B 1 XA00449F B 2 3 XA00450F C 1 XA00449F C 2 3 XA00451F H Ex d ia Ga IIC T6 Gb E 1 XA00449F E 2 3 XA00450F D 1 XA00449F D 2 3 XA00451F Ap...

Страница 96: ...G II 2 1 D Ex tb ia Da IIIC T80 C Db WHG J 1 XA00303F XA00304F G 1 XA00303F XA00304F 8 II 2 1 G Ex d ia Ga IIC T6 Gb II 2 1 D Ex tb ia Da IIIC T80 C Db K 1 XA00303F XA00304F K 2 3 XA00332F XA00304F H...

Страница 97: ...tion Power supply wiring output wiring option 030 Output communi cation option 040 Safety instruc tions K TIIS Ex d ia IIC T6 D 1 BA00236F Approval number TC17524 TC19556 PVT scintillator Approval fea...

Страница 98: ...Appendix Gammapilot M FMG60 FOUNDATION Fieldbus 98 Endress Hauser 12 Appendix 12 1 Operating menu for level measurements value empty A0036819 EN...

Страница 99: ...Gammapilot M FMG60 FOUNDATION Fieldbus Appendix Endress Hauser 99 A0036820 EN All the device functions are described in detail in the following Operating Instructions BA00287F 00 EN...

Страница 100: ...Appendix Gammapilot M FMG60 FOUNDATION Fieldbus 100 Endress Hauser 12 2 Operating menu for level limit point level detection A0036821 EN...

Страница 101: ...Gammapilot M FMG60 FOUNDATION Fieldbus Appendix Endress Hauser 101 A0036822 EN All the device functions are described in detail in the following Operating Instructions BA00287F 00 EN...

Страница 102: ...Appendix Gammapilot M FMG60 FOUNDATION Fieldbus 102 Endress Hauser 12 3 Operating menu for density and concentration measurements A0036823 EN...

Страница 103: ...Gammapilot M FMG60 FOUNDATION Fieldbus Appendix Endress Hauser 103 A0036824 EN All the device functions are described in detail in the following Operating Instructions BA00287F 00 EN...

Страница 104: ...www addresses endress com 71401076 71401076...

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