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Introduction Manual. ENG TRANS-MINIAUTO 02 V13 03/18

TRANS-MINIAUTO

AUTOMATIC START UNIT

FOR GAS/DIESEL/GASOLINE GENERATORS

WITH J1939 ECUs

User Manual

EMKO ELEKTRON K A. .

Demirta Org. San. Bolg.
Karanfil Sk. No: 6 TR
16369 Bursa /

TURKEY

Ý

Þ

þ

Phone
Faks
Url
E-mail

: +90 224 261 1900
: +90 224 261 1912
:
:

[email protected]

www.emkoelektronik.com.tr

[email protected]

Содержание TRANS MINI AUTO

Страница 1: ...NIT FOR GAS DIESEL GASOLINE GENERATORS WITH J1939 ECUs User Manual EMKO ELEKTRON K A Demirta Org San Bolg Karanfil Sk No 6 TR 16369 Bursa TURKEY Phone Faks Url E mail 90 224 261 1900 90 224 261 1912 e...

Страница 2: ...rameters 4 2 1 System 4 2 2 Generator 4 2 3 Engine 4 2 4 Inputs 4 2 5 Outputs 4 2 6 Timers 4 2 7 User Adjustment 2 1 Unit Configuration 2 2 Panel Mounting Figure 2 1 Front View 2 3 Electrical Connecti...

Страница 3: ...ctives 2006 95 EC The Low Voltage Directive 2004 108 EC The Electromagnetic Compatibility Directive has been designed and manufactured to the following specifications EN 61000 6 4 2007 EMC Generic Emi...

Страница 4: ...t shuts down the engine and shows the failure message on the LCD display The unit has Remote Start input for remote control of the engine The configurable inputs can be programmed to perform 28 differ...

Страница 5: ...installation of this product please read the instruction manual and warnings below carefully 2 Installation indekiler 2 1 Unit Configuration indekiler 2 2 Panel Mounting The unit is designed for panel...

Страница 6: ...able must be used for connecting the Magnetic Pickup ensuring that the screen is grounded at one end ONLY 3 1 21 MPU Emergency Stop or Configurable Input 1 2 1 L1 GENERATOR L2 L3 N 4 3 Max 300VV FUSE...

Страница 7: ...RTbutton is used for starting the engine when the unit is in the Manual Mode In Programming mode it operates as an Up button changing cursor position or Increment button increase parameter value 7 4 T...

Страница 8: ...r Error Messages Current page name 128x64 Dot matrix LCD display Use the button to select which Data display page screen is to be displayed Next When enter button pressed for 2 seconds menu options di...

Страница 9: ...erature Speed Oil pressure sender input value Coolant temperature sender input value Engine speed 9 Data display pages on the LCD display GENERATOR V12 380V I1 20A PF1 0 84 Fq 50 0Hz On load GENERATOR...

Страница 10: ...used via J1939 Oil level via J1939 Note 1 These J1939 values pages are only available at Trans MiniAUTO CAN 1 1 J1939 VALUES Coolant level 87 6 Load at cur spd 25 Fuel temper 13 C On load J1939 Values...

Страница 11: ...s displayed as 1 else it is displayed as 0 Conf in 1 Conf in 2 Conf in 3 Not available Not available Not available Not available Not available Output status information If an output is active related...

Страница 12: ...Speed 1500rpm On load ENGINE Run times 7 Crank times 11 W Hour_Min 2_57 On load ENGINE Conf AI 96 Battery volt 12 0Vdc Gen chg volt 11 8Vdc On load J1939 VALUES Fuel rate 12 50L h Fuel tot 176L Oil l...

Страница 13: ...30 C AUTO RESET EVENT LOG 1 3 Conf AI 96 AUTO RESET LCD display language selection English Display GENERATOR V12 0V I1 0A Pf1 0 Fq 0Hz Wait for start English Display V12 0V I1 0A Pf1 0 Fq 0Hz Chinese...

Страница 14: ...Over cur set GENERATOR CUR LEVEL Over cur prealarm Over cur reset GENERATOR CUR LEVEL Over cur prealarm 90 A GENERATOR CUR LEVEL Over cur prealarm Over cur reset GEN POWER LEVEL Over power prealarm 2...

Страница 15: ...ssword Operator password Technician DEFAULT SETTINGS Save setting to def Reset default sets Reset factory sets TECHNICIAN SETTING System Generator Engine Inputs GENERATOR Volt level Frequency level Cu...

Страница 16: ...lay time Reverse power set GEN POWER LEVEL Over power prealarm 280 kVA GEN POWER LEVEL Over power prealarm Over power reset Shutdown delay time Reverse power set GENERATOR Working calendar General GEN...

Страница 17: ...sure unit Oil press input type Oil pressure prealarm Oil pressure reset TECHNICIAN SETTING System Generator Engine Inputs ENGINE General ENGINE GENERAL Fuel selection Stop solenoid time Ignition delay...

Страница 18: ...ature sender 6 Temperature 6 SENDER LINEARISATION Temperature sender 9 Temperature 9 Temperature sender 10 Temperature 10 SENDER LINEARISATION Conf AI sender 1 Conf AI value 1 Conf AI sender 2 Conf AI...

Страница 19: ...Idle mode time off START TIMERS Idle mode time DISBL START TIMERS Idle mode time Idle mode time off TIMERS Start timers Stopping timers STOPPING TIMERS Remote stop delay Cooling time Fail to stop dela...

Страница 20: ...urrent level act Power level When the Stop Reset button is pressed any time previous page can be accessed GENERATOR V12 380V I1 20A PF1 0 84 Fq 50 0Hz On load To exit from programming mode any time pr...

Страница 21: ...75 0 Hz 30 0 Nominal Alternator Frequency 50 0 43 0 Hz Nominal frequency Under freq shutdown Generator Under Frequency Shutdown 30 0 dis 0 0 10 0 1 0 Sec Min Default Max Generator Under Current Pre Al...

Страница 22: ...NOR PULS 1 250 5 0 0 0 0 0 10 0 10 0 250 2 Breaker Close Pulse Time Breaker Open Pulse Time Transfer Time Spring Loading Time Retry Number Gen brk cls relay Gen brk cls time Gen brk open relay Gen brk...

Страница 23: ...elay Type parameter is selected as 1 PULSE Gen close timer Breaker close pulse time Breaker open pulse time Spring loading time Retry number Parameters GEN CLOSE BREAKER RELAY TYPE GEN CLOSE TIMER if...

Страница 24: ...he generator contactor or breaker It will only operate if an auxiliary input is configured as Generator Closed Auxiliary a become in active the module will issue a generator failed to open alarm ator...

Страница 25: ...Sec 1 ENGLISH Language Selection Digital Contrast Auto Backlight Off Scroll Time Scroll Number Scroll Time For Error Messages Auto Auto Language selection English or Chinese It is used to change contr...

Страница 26: ...t s parameters back to default sets After this parameter is reset automatically to No If this parameter is selected as Yes the unit s parameters back to factory sets After this parameter is reset auto...

Страница 27: ...erator Under Current Pre Alarm 0 0 dis 0 0 9999 3 99 9999 9980 dis 2 9999 AV AV 0 0 dis 0 0 dis 0 0 0 dis 9999 9999 9999 3 99 9999 9999 1 dis 5 dis 2 9999 9990 AV AV AV AV AV Sec Sec Generator Under C...

Страница 28: ...nings Are Latched En Dis Sens opt pickup flywh 8 All warning are latch ENABL DISBL DISBL 4 2 3 Engine ENABL DISBL Sec Min Default Unit ENGINE START OPTIONS Engine Starting options Max Audible Alarm Pr...

Страница 29: ...d and the unit stops cranking Crank Disconnect On Gen Frequency Crank Disconnect On Engine RPM Crank Disconnect On Gen Voltage Crank Disconnect On Charge Alt Voltage Crank Disconnect On Oil Pressure N...

Страница 30: ...he unit ENABL DISBL ENABL DISBL ENABL DISBL ENABL DISBL ENABL DISBL DISBL J1939 ECU Type Selection 0 Disable 1 Standard 2 Volvo EMS1 3 Volvo EMS2 4 Volvo EMS2b 5 Volvo EDC3 6 Volvo EDC4 7 Deutz EMR2 8...

Страница 31: ...This parameter used for to select the requested engine speed as 1500Rpm 50Hz or 1800Rpm 60Hz The scenario first change the parameter next wait at least 5 seconds and then start the engine This paramet...

Страница 32: ...rning Non Latching 2 Warning Alarm Only No Shutdown 3 Electrical Trip Alarm Off Load Generator Followed By Shutdown After Cooling 4 Shutdown Alarm And Shutdown 2 0 2 0 0 dis 4 Amber warn activation Am...

Страница 33: ...Hour Lsb Engine Running Hour and Engine Running Hour Msb if the engine running hours was changed 75112 hours the values of these parameters was calculated as follows 75112 65536 Intermediate Value 75...

Страница 34: ...ition delay is started If the min ignition speed is reached after expiry of this time the configurable relay output ignition is set By setting the ignition relay the gas valve delay is started After t...

Страница 35: ...ting Stopping Minimum ignition speed will not be reached 1 min RPM 5 s Unsuccessful Successful t s t s t s t IT t ID t R t GV t D Crank disconnect magnetic pick up speed Start Stop Diagram for GAS ENG...

Страница 36: ...rting Unsuccessful Successful Stopping t PH 2s 1 min RPM t s t s t s t s t s t R t CR t CR t D Crank disconnect magnetic pick up speed Start Stop Diagram for DIESEL ENGINE t t t t PH CR R D Preheating...

Страница 37: ...ON Rated speed RPM t s Starting Unsuccessful Successful Stopping t PH 2s 1 min RPM t s t s t s t s t s t R t CR t CR t D Crank disconnect magnetic pick up speed t CH t CH t t t t t PH CR R D CH Prehe...

Страница 38: ...g Input Type 3000 90 0 3000 Conf AI low shutdwn Conf AI high prealr Conf AI high shutd 3 0 Not Used Disable 1 Digital NC 2 Digital NO 3 4 5 5 DATCON 6 MURPHY 7 PT100 8 User Configured VDO 120 C VDO 1...

Страница 39: ...The Coolant Temperature input will not be monitored The Coolant Temperature input is fed from an engine mounted digital temperature switch This switch returns a closed signal during low temperature sh...

Страница 40: ...int 4 Configurable Analog Input Point 5 11 29 47 65 82 100 117 134 151 184 291 197 134 97 70 51 38 29 22 15 10 30 50 70 90 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1300 1300 1300 1300 1300 13...

Страница 41: ...put Point 6 Configurable Analog Input Point 7 Configurable Analog Input Point 8 Configurable Analog Input Point 9 Configurable Analog Input Point 10 110 130 150 170 190 0 0 0 0 0 1300 1300 1300 1300 1...

Страница 42: ...e From Starting 1 Active From Safety On 2 Always Active If Select From List 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Simulate Auto Button 7 Simulate...

Страница 43: ...st Polarity Indication Activation Select from list 250 0 Sec 0 Active delay If Select From List 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Simulate Au...

Страница 44: ...st Polarity Indication Activation Select from list 250 0 Sec 5 Active delay Input active delay If Select From List 0 Remote Start On Load 1 Remote Start Off Load 2 Reserved 3 Reserved 4 Reserved 5 Res...

Страница 45: ...put is removed Once the input is removed the unit will take off the load and supply and follow a normal generator stop sequence This input is used to provide an over ride function to prevent the unit...

Страница 46: ...ffected by the panel lock input and will continue to operate normally In AUTO mode if one of the configurable inputs are selected as 22 Remote Inhibit and this input is active the module will inhibit...

Страница 47: ...NERATOR LOW VOLTAGE PRE ALARM 58 GENERATOR LOW VOLTAGE SHUTDOWN 59 GENERATOR STOPPING 60 GENERATOR OPEN BREAKER 61 HORN OUTPUT LATCHED 62 HORN OUTPUT PULSED 63 LAMP TEST 64 RESERVED 65 LOSS OF MAGNETI...

Страница 48: ...Outputs Conf output 4 CONF OUTPUT 5 Outputs Conf output 5 Polarity Polarity Polarity Polarity Function Function Function Function 0 Normally Open Close To Activate 1 Normally Close Open To Activate 0...

Страница 49: ...ING ALARM 16 COOLING FAN AFTER START Normally used to control an air flap this output becomes active upon an Engine shutdown failure situation Inactive when the set has come to rest The output indicat...

Страница 50: ...circuitry The output indicates that the delayed alarms now enabled Can be used to control external logic circuitry This output indicates that digital input 1 alarm has occurred alarm has occurred alar...

Страница 51: ...a failure of the generator contactor or breaker It can only be used if the unit is configured to use generator closed auxiliary feedback This output source has intended to be used to indicate a failur...

Страница 52: ...put a maintenance reset must be performed This output indicates that the unit is not calling of the generator contactor or breaker to be closed Should the unit close the generator contactor this outpu...

Страница 53: ...s remote start is active This output could be used to pass the remote start signal on to else where in the control system This output source will be active to indicate that the return timer is running...

Страница 54: ...tructed to start but has not yet become available Once the generator becomes available this output will be in active This output indicates that the load is supplying from generator This ouput becomes...

Страница 55: ...speed Undervolts and any other inputs configured as active from safety on It allows the values such as oil pressure to rise to their operating values on starting without triggering an alarm Once the t...

Страница 56: ...generator is to run off load once the load transfer signal has ceased This gives the engine time to cool down before shutdown Unit Sec Sec Sec Cooling Fan Time Idle Mode Time Smoke Limiting Idle Mode...

Страница 57: ...20 AV Min Default Unit BATTERY CHRG GEN VOL User adjustment Battery chrg gen vol Max 0 0 0 5 0 5 Batt volt offset Gen chg volt offset Battery Voltage Offset Charge Generator Voltage Offset 5 0 5 0 VZ...

Страница 58: ...w prealarm Configurable analogue input high error Configurable analogue input high prealarm Configurable analogue input sensor break Emergency stop error Fail to start alarm Generator breaker not clos...

Страница 59: ...ge alternator fail Configurable analogue input high error Configurable analogue input high prealarm Configurable analogue input low error Configurable analogue input low prealarm Configurable analogue...

Страница 60: ...1 V 5 to 99 9Hz min 20 VAC Ph N Accuracy 0 25 FS Resolution 0 1 Hz 5A 0 to 1300 ohm accuracy 1 FS resolution 1 ohm Plastic housing for panel mounting IP65 at front panel Standard indoor at an altitud...

Страница 61: ...Phone 90 224 261 1900 Fax 90 224 261 1912 Repair and maintenance service information Emko Elektronik Sanayi ve Ticaret A Demirta Organize Sanayi B lgesi Karanfil Sk No 6 16369 BURSA TURKEY Phone 90 22...

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