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ABOUT INSTRUCTION MANUAL

Instruction manual of ESM-

7730

process controller consists of two main sections. Also,

there are other sections which includes order information and technical specifications of the
device. All titles and page numbers in instruction manual are in “

CONTENTS

” section. User can

reach to any title with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electrical wiring,

physical and electrical installation of the device to the system are explained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, description

of parameters are explained.

Also in these sections, there are warnings to prevent serious injury while doing the

physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.

This symbol is used for safety warnings. User must pay attention to these
warnings.

This symbol is used to determine the important notes about functions and usage of
the device.

Содержание 102967

Страница 1: ...bration for ZVoltage Current input Adaptation of PID coefficients to the system with Auto tune and Self tune Manual Automatic mode selection for control output Bumpless transfer Programmable heating c...

Страница 2: ...are explained Operation and Parameters In this section user interface of the device how to access to the parameters description of parameters are explained Also in these sections there are warnings t...

Страница 3: ...6 2 3 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT 6 2 8 GENERAL PARAMETERS 6 2 9 TECHNICIAN PASSWORD 7 FAILURE MESSAGES IN ESM 7730 PROCESS CONTROLLERS 8 SPECIFICATIONS 9 OTHER INFO...

Страница 4: ...e following directives 2006 95 EC The Low Voltage Directive 2004 108 EC The Electromagnetic Compatibility Directive has been designed and manufactured to the following specifications EN 61000 6 4 2007...

Страница 5: ...tro Chemistry Textile Automative Machine production industries 1 Preface 1 1 General Specifications Alarm Output 1 Relay Output Process Input Power Supply Input ESM 7730 Heating Cooling Function ON OF...

Страница 6: ...1 ITS90 R Pt13 Rh Pt IEC584 1 ITS90 S Pt10 Rh Pt IEC584 1 ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuNi IEC584 1 ITS90 N Nicrosil Nisil IEC584 1 ITS90 C ITS90 T Cu CuNi I...

Страница 7: ...ch are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the...

Страница 8: ...the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may...

Страница 9: ...rotection NEMA 4X Maximum 15mm 0 59 inch Panel surface maximum thickness 15mm 0 59 inch 72mm 2 83 inch 72mm 2 83 inch 2 1 General Description 2 2 Dimensions 76mm 2 99 inch 11 5 1 mm 0 45 inch C F V V...

Страница 10: ...10 2 3 Panel Cut Out 97 mm 3 82 inch min 97 mm 3 82 inch min 69mm 2 72 inch 69mm 2 72 inch...

Страница 11: ...ing Humidity 90 Rh non condensing Altitude Up to 2000m Operating Conditions Forbidden Conditions Corrosive atmosphere Explosive atmosphere Home applications The unit is only for industrial application...

Страница 12: ...ontage c c 12 1 2 1 2 3 2 6 Installation Mounting Clamp 2 7 Removing from the Panel 1 Loosen the screws 2 Pull mounting clamps from top and bottom fixing sockets 3 Pull the unit through the front side...

Страница 13: ...arameters of the device has factory default values These parameters must be set according to the system s needs Only qualified personnel and technicians should work on this equipment This equipment co...

Страница 14: ...7730 Y c 7 8 9 16 17 18 a Process Out Max 17mA 25V Z Process measurement input is in CAT II class i i Supply Voltage Input 100 240V V 15 10 50 60Hz 6VA 24 V V 15 10 50 60Hz 6VA 24V Z 15 10 6W 12V Z 15...

Страница 15: ...15 3 3 View of the Labels 4 Z 2 V 0 to 20mAZ 0 T 50 IP65 IP20...

Страница 16: ...ned in order While installing the unit supply voltage range must be controlled and appropriate supply voltage must be applied to the unit Controlling prevents damages in unit and system and possible a...

Страница 17: ...e Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Pt 100 Note 1 Note 2 Pt 100 1 2 3 TC Connect the wires with the pol...

Страница 18: ...tter connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Supply Voltage mA Z PV PV 1 1 3 3 4 4 24 V Z Max 5...

Страница 19: ...y using external supply voltage source Transmitter Transmitter External Power Supply Note 1 mV V Z PV PV 1 1 2 2 4 4 Note 1 External power supply must be selected according to supply voltage range and...

Страница 20: ...Ground 1 Process Output SSR Driver Output Process Output or Alarm Output 2 Relay Analog Inputs Alarm Output 1 Relay 2 3 2000V V For ESM 7730 1 500V V For ESM 7730 2 2000V V 2000V V 2000V V 2000V V 20...

Страница 21: ...ications c 4 1 Process Output SSR Driver Output Connection Fuse Load 9 Device L N 8 c Device 15 13 Fuse Load L N Last Control Element Contactor c 14 Fuses must be selected according to the application...

Страница 22: ...22 Fuses must be selected according to the applications c Device 12 10 Fuse Load L N Last Control Element Contactor c 11 5A V T Fuse C NC NO 4 3 Process Output or Alarm Output 2 Relay Connection...

Страница 23: ...essing to the Menus LED indication of Process status LED indication of Output 1 status LED indication of Output 2 status Note 1 Note 1 Note 1 If increment or decrement button is pressed for 5 seconds...

Страница 24: ...s applied to the device all led indicators and display segments are momentarily illuminated for testing Software revision number of the controller is momentarily illuminated on the bottom display 24 r...

Страница 25: ...ay and process set value is shown on bottom display Set value can be changed with increment and decrement buttons For saving Set v a l u e a n d accessing to the other Set values press Set button Proc...

Страница 26: ...type selection Unit selection C F V V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Operation Scale Low Limit C F V V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Proportional Band Integral time Derivative time O...

Страница 27: ...PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Process Output Type Alarm 1 Alarm Type Set Scale High Limit C F V V...

Страница 28: ...he parameters have been divided into groups according to their functions Every group has a title and firstly user must determine the title menu for accessing to the parameters Refer to the parameters...

Страница 29: ...cian can access to the following menu by pressing menu changing next button ALn1 CONF Menu Configuration parameters of ALARM 1 output Technician can access to the following menu by pressing menu chang...

Страница 30: ...g of the menu list is shown Continue to press menu changing next and back buttons to change the menu pages Press Menu button to exit from Menu list and turn back to operation screen By pressing SET bu...

Страница 31: ...ration form DiSP List Menu It defines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Technician Password Oper...

Страница 32: ...an be changed with increment and decrement buttons Press Set button to confirm the value and access to the next parameter Unit Selection For accessing to the other menus press menu changing next and b...

Страница 33: ...l and adjustment of output If operation form is Auto Close Loop Control and there is an output with PID or ON OFF control form device controls the process outputs by calculating the output values auto...

Страница 34: ...T1 ASET2 M SET P AT A M 34 ASET2 Led flashes Manual Led flashes Alarm 1 Set Screen Press SET button ASET1 Led flashes This parameter is accessible if parameter in PCnF menu is It is not accessible if...

Страница 35: ...hen P button is pressed Technician Menu Entering screen is shown If password is not 0 Technician Password Entering Screen is shown Technician can access to the following menu by pressing menu changing...

Страница 36: ...d ConF menu Proportional Band Selection Parameter can be changed with increment and decrement buttons Proportional Band Selection Press Set button to confirm the value and access to the next parameter...

Страница 37: ...M C F V V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET P AT A M 37 For accessing to the other menus press menu changing next and back buttons Press Set button to access to the next parameter Pid CONF Menu...

Страница 38: ...from thermocouple to ZVoltage Current and dual point calibration selection is shown Operation Screen When P button is pressed Technician Menu Entering screen is shown If password is not 0 Technician P...

Страница 39: ...ssing Set button Process Input Type Selection Press Set button to confirm the value and access to the next parameter Press Set button to access to the next parameter ZVoltage Current Input Type Select...

Страница 40: ...e Current Input Calibration Type Selection Press Set button to confirm the value and access to the next parameter Minimum value for selectable dual point calibration For accessing to the other menus p...

Страница 41: ...rocess set value Set value for alarm output 1 6 Parameters 6 1 Process Alarm SET Parameters Process set value can be adjusted from minimum value of set scale to maximum value of set scale Process set...

Страница 42: ...tions in Auto Tune selection which explained below If any of the conditions is realized it performs the Auto Tune operation AUTOMATIC TUNE SELECTION i Device does not do Limit Cycle Tuning operation o...

Страница 43: ...n can not be completed in 8 hours 3 If user adjusts parameter or 4 If user adjusts parameter 5 If process set value is changed while Tune operation is being performed 6 While Tune operation is being p...

Страница 44: ...n menu Select tune selection parameter in run List menu or and turn to operation screen Power off the device Wait system to be in first conditions For example Decrease of the temperature to ambient te...

Страница 45: ...operation is canceled Process Value Time 100 Process Output Stun Start Value Process Set Value Start Value Start Value Set 2 PID coefficients were determined Process Value Time 100 Process Output Stun...

Страница 46: ...at Cool Cool Heat 9 While Tune operation is being performed if control form is changed as ON OFF when it is PID If control form is changed as PID when it is ON OFF the Tune operation is started again...

Страница 47: ...ual control to automatic control New control output that is measured in automatic control is applied to process output Last output value is taken output value of manual control and manual control cont...

Страница 48: ...or 328 F 1652 F J 199 9 C 900 0 C or 199 9 F 999 9 F K 200 C 1300 C or 328 F 2372 F K 199 9 C 999 9 C or 199 9 F 999 9 F R 0 C 1700 C or 32 F 3092 F R 0 0 C 999 9 C or 32 0 F 999 9 F S 0 C 1700 C or 3...

Страница 49: ...r displays It is active if oltage Current input is selected ZV It is active when oltage Current input is selected It determines calibration type ZV It defines minimum value for selectable dual point c...

Страница 50: ...to 16 egual parts Every Poxx SET value is defined 50 16 3 125 mVZ range Po00 0 Po01 Po02 Po03 Po04 Po05 Po16 Po06 Po15 Po07 Po08 Po09 Po10 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3...

Страница 51: ...ot run OUTPUT ON OUTPUT PERIOD OUTPUT PERIOD Relay Output Output period must be short for stable process control Relay must not be used in short output periods because of limited life of their relay c...

Страница 52: ...calculates the output value less than this parameter heating or cooling output is active minimum for OLLparameter It is of maximum output Even as a result of the PID calculation device calculates the...

Страница 53: ...POINT While PID operation is running if process value condition is true integral value is calculated If the condition is not true integral value is not calculated and last calculated integral value i...

Страница 54: ...ed process value FOR HEATING PID 0 0 100 0 FOR COOLING PID 100 0 0 0 This parameter is added to Output which is calculated at the end of the PID PID OUTPUT OFFSET OUTPUT OFFSET RELATED TO PID SET FOR...

Страница 55: ...es according to process input type and scale unit changes according to the selection in parameter PROPORTIONALBAND SHIFTING SCALE HIGH POINT 2 SCALE LOW POINT 2 If heating cooling or only cooling func...

Страница 56: ...alue It can be adjusted from 0 to 9999 with increment and decrement buttons If parameter is selected Soft start function becomes inactive When the device power on if the Soft start set value different...

Страница 57: ...F operation this time must be passed for the output to be energised again It can be adjusted from 0 0 to 100 0 seconds It is active if ON OFF control is selected Heating ON OFF control algorithm Cooli...

Страница 58: ...high alarm Process low alarm Deviation high alarm HYS ON OFF Process Set Process Set Alarm Set HYS ON OFF Alarm Set HYS ON OFF Alarm Set Output is active when the process value is out of the band whic...

Страница 59: ...of Alarm Output 1 is alarm output Alarm Status Alarm Output On Delay OFF Delay HYS Process Set Alarm Set HYS ON OFF Process Set Process Set Alarm Set Alarm Output Process Value HYS ON OFF Process Set...

Страница 60: ...2 is alarm output 60 Deviation high alarm HYS ON OFF Process Set Process Set Alarm Set Alarm Output Process Value Process high alarm Process low alarm HYS ON OFF Alarm Set Alarm Output Process Value...

Страница 61: ...s Alarm Output On Delay OFF Delay Alarm off delay time for Alarm Output 2 It can be adjusted from 0 to 9998 seconds When the value is greater than 9998 is seen on the screen It means alarm latching ou...

Страница 62: ...tton in Main Operation screen Limit Cycle Tuning operation can not be active or inactive withAT AutoTune Button in Main Operation screen Maximum value for process set and alarm set values It is named...

Страница 63: ...an parameters 1 If technician does not enter password correctly It turns to operation screen without entering to operator parameters 2 When in top display and in bottom display is observed if technici...

Страница 64: ...starts to blink 4 If technician password is different from 0 and technician accesses to the parameters by Set button without entering the technician password and wants to change a parameter device do...

Страница 65: ...t rear Weight Approximately 0 20 Kg Environmental Ratings Standard indoor at an altitude of less than 2000 meters with none condensing humidity o o o o Storage Operating Temperature 40 C to 85 C 0 C t...

Страница 66: ...ed Indicators AT Auto Tune M Manual Mode A Automatic Mode PSET Process Set value ASET1 Alarm 1Set value ASET2 Alarm 2 Set value PO Process Output AO1 Alarm Output 1 AO2 Alarm Output 2 C F V unit leds...

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