background image

ESM-

48x48

DIN

1/16

4430

Process

Controller

Instruction Manual. ENG ESM-4430 02 V07 04/08

- 4

4 digits process set (SV) display

(TC, RTD, mV

, V

, mA

)

- Dual or multi point calibration for

Voltage / Current input

- Adaptation of PID coefficients to the system with Auto-tune and

Self-tune

- Manual/Automatic mode selection for control outputs

- Programmable heating, cooling and alarm functions for control

outputs

Z

Z

Z

Z

- Bumpless transfer

digits process (PV) and

- Universal process input

- Configurable ON/OFF, P, PI, PD and PID control forms

ESM-4430 48 x 48 1/16 DIN

Universal Input PID Process Controller

Содержание ESM-4430

Страница 1: ...input Adaptation of PID coefficients to the system with Auto tune and Self tune Manual Automatic mode selection for control outputs Programmable heating cooling and alarm functions for control output...

Страница 2: ...s to the parameters description of parameters are explained i CONTENTS Installation Operation and Parameters of the device n this section n this section Also in these sections there are warnings to pr...

Страница 3: ...VANIC ISOLATION TEST VALUES OF ESM 4430 PROCESS CONTROLLER 4 1 PROCESS OUTPUT SSR DRIVER OUTPUT CONNECTION 4 2 ALARM OUTPUT 1 RELAY CONNECTION 4 3 PROCESS OUTPUT OR ALARM OUTPUT 2 RELAY CONNECTION 5 1...

Страница 4: ...nt control and laboratory use Conforms to the following directives 73 23 EEC The Low Voltage Directive as amended by 93 68 EEC 89 336 EEC The Electromagnetic Compatibility Directive Has been designed...

Страница 5: ...tile Automative Machine production industries Application Fields Applications Alarm Out 1 Relay Output Process Input Power Supply Input Standard 1 1 General Specifications ESM 4430 Standard Standard H...

Страница 6: ...1 ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuNi IEC584 1 ITS90 N Nicrosil Nisil IEC584 1 ITS90 C ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuN...

Страница 7: ...ch are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the...

Страница 8: ...off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may results...

Страница 9: ...nch 48mm 1 89 inch 76mm 2 99 inch 11 5 1 mm 0 45 inch 9 Product Label Terminal protection cover Mounting Clamp Front Panel IP65 protection NEMA 4X Panel surface maximum thickness 5mm 0 2 inch C F V PO...

Страница 10: ...65 mm 2 56 inch min 46 mm 1 81 inch min 46 mm 1 81 inch min 2 3 Panel Cut Out 10 65 mm 2 56 inch min...

Страница 11: ...Operating Temperature Max Operating Humidity Altitude 0 to 50 C 90 Rh non condensing Up to 2000m Operating Conditions Forbidden Conditions Corrosive atmosphere Explosive atmosphere Home applications...

Страница 12: ...tem Montage of the unit to a system must be done with it s own fixing clamps Do not do the montage of the device with inappropriate fixing clamps Be sure that device will not fall while doing the mont...

Страница 13: ...se parameters must be set according to the system s needs Only qualified personnel and technicians should work on this equipment This equipment contains internal circuits with voltage dangerous to hum...

Страница 14: ...TC RTD Voltage Current Z Sensor or Transmitter Supply Voltage Process Output SSR Driver Output Electrical wiring of the device must be the same as Electrical Wiring Diagram below to prevent damage to...

Страница 15: ...3 3 View of the Labels 15 mA Z Max 15V 15mA Z Max 50mA 15 VZ 10...

Страница 16: ...d in order While installing the unit supply voltage range must be controlled and appropriate supply voltage must be applied to the unit Controlling prevents damages in unit and system and possible acc...

Страница 17: ...10 meters use 3 wire system 3 wire Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Note 1 Note 2 3 5 1 TC Thermocoupl...

Страница 18: ...tter connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supply Note 1 mAZ mAZ PV PV 1 1 3 3 4 4 Note...

Страница 19: ...nal supply voltage source Transmitter Transmitter External Power Supply Note 1 mV VZ mV VZ PV PV 1 1 2 2 4 4 Note 1 External power supply must be selected according to supply voltage range and require...

Страница 20: ...ocess Output SSR Driver Output Process Output or Alarm Output 2 Relay Analogue Inputs Alarm Output 1 Relay 15V Voltage Output Z 11 12 Ground 1 2 3 2000 ESM 4430 1 5 V For V 00V For ESM 4430 2 V 2000V...

Страница 21: ...ection 4 2 Alarm Output 1 Relay Connection 6 L N 5 c c Fuses must be selected according to the applications c 10 9 L N c NO C 21 Fuse Load Last Control Element SSR Device Fuses must be selected accord...

Страница 22: ...4 3 Process Output or Alarm Output 2 Relay Connection Fuses must be selected according to the applications c 8 7 L N c NO C 22 Device Fuse Load Last Control Element Contactor 5A T Fuse V...

Страница 23: ...changing back button Also it is AT Auto Tune Yes No button For details on parameter refer to Section 6 2 1 Note 1 This button is used to increase the value and access to the menu pages menu changing n...

Страница 24: ...4430 Process Controller AT A M 24 5 2 Observation of Software Revision on the Bottom Display When Power Is On rU Revision Revision number First segments of top and bottom displays are tested Second s...

Страница 25: ...AO1 AO2 A AT M SET P AT A M ASET1 ASET2 Alarm 2 Set Screen C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET P AT A M Set value can be changed with increment and decrement buttons Press Set button for sav...

Страница 26: ...PSET ASET1 ASET2 M SET Process Input type Selection C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET TC input type selection Unit selection C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Operation Scale Lo...

Страница 27: ...e Set Scale High Limit C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Process Output Control C F V PO AO1 AO2 A...

Страница 28: ...ring Screen is shown Press Set button to confirm password Technician can access to the following menu by pressing menu changing next button DiSP List Menu It defines which parameter will be shown on t...

Страница 29: ...can access to the following menu by pressing menu changing next button ALn1 CONF Menu Configuration parameters of ALARM 1 output Technician can access to the following menu by pressing menu changing n...

Страница 30: ...f the menu list is shown Continue to press menu changing next and back buttons to change the menu pages Press Menu button to exit from Menu list and turn back to operation screen By pressing SET butto...

Страница 31: ...sword Entering Screen is shown If password is not 0 Technician Password Entering Screen is shown Enter password with increment and decrement buttons Technician Password Run List Menu Selection of oper...

Страница 32: ...changed with increment and decrement buttons Press Set button to confirm the value and access to the next parameter Unit Selection For accessing to the other menus press menu changing next and back bu...

Страница 33: ...operation form is and there is an output with ON OFF control form then output value can be adjusted or with decrement and increment buttons If operation form is Manual output value is shown on bottom...

Страница 34: ...ET2 M SET P AT A M 34 This parameter is accessible if parameter in PCnF menu is It is not accessible if Parameter is Alarm 2 Set Screen Press SET button Operation Screen Output value can be changed wi...

Страница 35: ...changing next button Technician Password Operation Screen Enter password with increment and decrement buttons Press Set button to confirm the password Technician can access to the former menu by pres...

Страница 36: ...nF menu Proportional Band Selection Parameter can be changed with increment and decrement buttons Proportional Band Selection Press Set button to confirm the value and access to the next parameter PIN...

Страница 37: ...C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET P AT A M 37 For accessing to the other menus press menu changing next and back buttons Press Set button to access to the next parameter Pid CONF Menu When...

Страница 38: ...s to the former menu by pressing menu changing back button When Set button is pressed Technician Password Entering Screen is shown When P button is pressed Technician Menu Entering screen is shown Ent...

Страница 39: ...Set button Process Input Type Selection Press Set button to confirm the value and access to the next parameter Press Set button to access to the next parameter ZVoltage Current Input Type Selection P...

Страница 40: ...rent Input Calibration Type Selection Press Set button to confirm the value and access to the next parameter Minimum value for selectable dual point calibration For accessing to the other menus press...

Страница 41: ...Process Alarm SET Parameters Process set value can be adjusted from minimum value of set scale to maximum value of set scale Process set value can be adjusted from minimum value of set scale to maxim...

Страница 42: ...ns in selection which explained below If any of the conditions is realized it performs the operation Auto Tune Auto Tune AUTOMATIC TUNE SELECTION 42 Device does not do Limit Cycle Tuning operation or...

Страница 43: ...is greater than Scale Heating or Cooling Proportional Band 1000 value Parameter is adjusted by the device and operation is started Example 1 StartingAuto Tune operation by the user Auto Tune Auto Self...

Страница 44: ...much PID coefficients were determined Process Value Time While Atun operation 100 Process Output Control is unstable Process Set Value Example 2 Determination of PID parameters with Self Tune method E...

Страница 45: ...control form is selected for the system If set value is less than process value process output becomes active till to the value When process value reaches to this value process output is reduced to 0...

Страница 46: ...d if control form is changed as ON OFF when it is PID If control form is changed as PID when it is ON OFF the Tune operation is started again Then device continues to run with former PID parameters wi...

Страница 47: ...ual control to automatic control New control output that is measured in automatic control is applied to process output Last output value is taken output value of manual control and manual control cont...

Страница 48: ...F 1652 F J 199 9 C 900 0 C or 199 9 F 999 9 F K 200 C 1300 C or 328 F 2372 F K 199 9 C 999 9 C or 199 9 F 999 9 F R 0 C 1700 C or 32 F 3092 F R 0 0 C 999 9 C or 32 0 F 999 9 F S 0 C 1700 C or 32 F 309...

Страница 49: ...999 9999 Z 0 5V 1999 9999 Z 0 10V 1999 9999 Z 0 20mA 1999 9999 Z 4 20mA 1999 9999 Z Defines point position for displays It is active if oltage Current input is selected ZV It is active when oltage Cur...

Страница 50: ...7 Po08 Po09 Po10 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 6 25 9 375 12 5 15 625 18 75 21 825 25 28 125 31 25 34 375 37 5 40 625 43 75 46 8...

Страница 51: ...ME 0 0 sec 999 9 secs It can be changed by the user When Tune operation stops it can be changed by the device If it is 0 derivative control part does not run When tune operation stops if this paramete...

Страница 52: ...calculates the output value less than this parameter heating or cooling output is active minimum for OLLparameter It is of maximum output Even as a result of the PID calculation device calculates the...

Страница 53: ...C C or C shifting of the proportional band is shown below Note Point position changes according to process input type and scale unit changes according to the selection in parameter Scale High Point Ma...

Страница 54: ...value Example 54 FOR HEATING PID 0 0 100 0 FOR COOLING PID 100 0 0 0 This parameter is added to Output which is calculated at the end of the PID PID OUTPUT OFFSET OUTPUT OFFSET RELATED TO PID SET FOR...

Страница 55: ...sition changes according to process input type and scale unit changes according to the selection in parameter PROPORTIONALBAND SHIFTING SCALE HIGH POINT 2 SCALE LOW POINT 2 If cooling function is perf...

Страница 56: ...olling of the process can continue by entering output value to parameter If this parameter 0 0 process control output does not perform an output when sensor breaks If 0 If 0 Process Output 100 50 0 Pr...

Страница 57: ...F operation this time must be passed for the output to be energised again It can be adjusted from 0 0 to 100 0 seconds It is active if ON OFF control is selected Heating ON OFF control algorithm Cooli...

Страница 58: ...d which is defined with minimum value of operating scale and maximum value of operating scale Process high alarm Process low alarm Deviation high alarm Deviation low alarm Deviation band alarm Deviati...

Страница 59: ...s alarm output it can be adjusted from 0 to 50 of process input scale It is active if logic output function ofAlarm Output 1 is alarm output Alarm 1 hysteresis value Alarm on delay time for Alarm Outp...

Страница 60: ...ation band alarm Deviation range alarm Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale Aln2 Conf...

Страница 61: ...998 seconds When the value is greater than 9998 is seen on the screen It means alarm latching output is selected It is active if logic output function ofAlarm Output 2 is alarm output Alarm on delay t...

Страница 62: ...tton in Main Operation screen Limit Cycle Tuning operation can not be active or inactive withAT AutoTune Button in Main Operation screen Maximum value for process set and alarm set values It is named...

Страница 63: ...operation screen without entering to operator parameters When in top display and in bottom display if technician presses SET button without entering password For observing parameter Technician can see...

Страница 64: ...rts to blink If analogue input value is greater than maximum value of operating scale value on the top display starts to blink 3 If value on top display blinks If analogue input value is greater than...

Страница 65: ...enus device turns to operation screen 5 If tuning operation can not be completed in 8 hours AT led starts to blink Blinking can be canceled by pressing Enter button 65 PSET C F V PO AO1 AO2 A AT ASET1...

Страница 66: ...versal input TC RTD Voltage Current Selectable by parameters L DIN43710 J K R S T B E N IEC584 1 ITS90 C ITS90 PT 100 IEC751 ITS90 Selectable by parameters 0 50mV 0 5V 0 10V Selectable by parameters 0...

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