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Assembly and installation

6.1

Assembly

/ 83

ELDRO-Assembly-manual-344029-EN.docx

Assembly and installation

The following safety regulations must be adhered to before beginning
any work on ELDRO

thrusters:



Ensure that the industrial system is shut down



De-energise the system



Safeguard the system to prevent it being switched on again



Test to ensure a de-energised state



Earth and short-circuit



Cover or isolate adjacent live parts

6.1

Assembly

The ELDRO

thruster may only be assembled by specialists (e.g.

industrial mechanics/electricians) with many years of experience.

WARNING

Cylinder movements

Risk of crushing between surrounding hindrances and the cylinder
or connected components.

– When assembling, ensure sufficient free space to prevent

crushing.

– Take alternative measures to safeguard this hazard point.

CAUTION

The ELDRO

thrusters weigh between 10 and 70 kg

Risk of injury when lifting the load manually.

– Use suitable lifting equipment (e.g. crane).

– Never remain below suspended loads.

– Use a transport aid (e.g. lifting carriage) with sufficient load

bearing capacity.

Содержание ELDRO Ed 0/6.3

Страница 1: ...l designation ELDRO electro hydraulic lifting thrusters Type designation Ed 12 to Ed 630 standard range and special designs three phase voltage version Date 01 2020 EMG Automation GmbH Industriestr 1...

Страница 2: ......

Страница 3: ...ied personnel 13 2 3 2 Qualified electrician 13 2 3 3 Maintenance staff 14 2 3 4 Responsible staff 15 2 4 Personal protective equipment 15 2 5 Electrical equipment 16 2 6 Process media 17 2 7 Modifica...

Страница 4: ...Assembly 52 6 1 1 Permissible installation positions 54 6 1 2 Installing the ELDRO thruster 55 6 2 Electrical connection 56 6 2 1 Junction box and terminal diagram 57 6 2 2 Earthing conductor connect...

Страница 5: ...ssification 75 10 Disassembly 76 10 1 Disconnecting the electrical connections 77 10 2 Removal 77 11 Disposal 79 11 1 Disposal consideration 79 12 Lists 80 12 1 Index of figures 80 12 2 Index of table...

Страница 6: ...aulic lifting thruster subsequently referred to as ELDRO thruster This maintenance manual is part of the ELDRO thruster and must be kept in its immediate vicinity and accessible to staff at all times...

Страница 7: ...these EMG Automation GmbH cannot be held responsible for any inaccuracies or incorrect specifications in this manual which are caused by content and technical changes after delivering this ELDRO thru...

Страница 8: ...er This signal word indicates an immediate threat of danger If this danger is not avoided this will result in death or serious injuries This signal word indicates a possible danger If this danger is n...

Страница 9: ...avoidance prohibited actions Hazard signs The hazard sign indicates warning information that alerts you of personal injury hazards Source of danger The source of the danger indicates the cause of the...

Страница 10: ...movement and setting time e g friction and mass of the connection elements Lifting valve H Valve to reduce the lifting speed Lifting and lowering valve HS Valves to reduce the lifting and lowering spe...

Страница 11: ...achine The safety of this complete machine must prevent hazards caused by controlling and operating the system ELDRO thrusters are used to apply straight work movements using electro hydraulics In dri...

Страница 12: ...ated risk of accidents 2 3 Staff qualifications Qualified staff must be used for the ELDRO thruster s intended use The scope of responsibility authority and supervision of personnel must be precisely...

Страница 13: ...in transporting storing assembling and disposing of the ELDRO thrusters Knowledge and experience of the electrical mechanical and hydraulic equipment on the components for the ELDRO thrusters ELDRO th...

Страница 14: ...ed by the operating company to maintain the system and who have the following knowledge Knowledge and experience of the electrical mechanical and hydraulic equipment on the components for the ELDRO th...

Страница 15: ...tenance staff Transport x Assembly x Electrical installation x Starting up x Shutting down x Fault rectification x x x Electrical fault rectification x x Maintenance x x Repairs x x Electrical repairs...

Страница 16: ...on If there are power supply faults the system must be switched off immediately Before any work on electrical components switch the mains disconnection thruster off and secure it to prevent it being s...

Страница 17: ...stances and compressed liquefied gases away from sources of heat 2 7 Modifications Changes attachments and modifications to ELDRO components which could impair safety or functions may not be performed...

Страница 18: ...ey Figure 1 Type designation and type key 1 Ed ELDRO three phase version Eg ELDRO direct current version 2 Lifting force in daN 3 Lifting path in cm 4 Indicator for replacement and special thrusters 5...

Страница 19: ...uipment 2 Serial number 13 Lifting path in mm 3 Lifting force in N 14 Year of construction 4 Operating mode 15 Switching processes per hour 5 Switch on duration in 16 Voltage 6 Switching type 17 Volta...

Страница 20: ...Current consumption at 400 V2 A 0 36 0 5 0 5 0 5 0 5 0 5 1 2 0 66 Switching frequency at S3 60 ED3 c h 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 Weight kg 8 10 10 14 23 23 24 24 Table 5 Charact...

Страница 21: ...ristics short lift thrusters Ed 500 8 Ed 630 9 ELDRO type Ed 500 8 501 8 630 8 630 9 Lifting force N 5 000 5 000 6 300 6 300 Lifting path mm 80 80 80 90 Brake spring force c spring 1 N Power consumpti...

Страница 22: ...Ed 301 15 350 20 350 20 1 350 20 2 350 20 X01 350 20 X02 400 10 450 12 450 20 500 10 630 10 Lifting force N 3 000 3 500 4 000 4 500 4 500 5 000 6 300 Lifting path mm 150 200 100 120 200 100 100 Brake...

Страница 23: ...44029 EN docx 23 83 3 4 Dimensions 3 4 1 Type Ed 12 Figure 3 Example type Ed 12 4 Ed 12 dimensions Table 10 Ed 12 4 dimensions Type A B C D E1 E11 F G2 H K L M N O Ed 12 4 265 40 20 10 12 20 12 12 110...

Страница 24: ...imensional drawing example Type Ed 23 5 1 d spring 2 released thruster bled 3 tensioned thruster braked The foot attachment for Ed 23 5 1 and Ed 23 5 2 can be installed offset by 90 not possible for t...

Страница 25: ...a b c d e z Ed 23 5 40 200 16 92 18 100 20 55 85 75 15 Ed 23 5 1 40 200 16 92 18 100 20 55 85 75 15 Ed 23 5 2 40 200 16 92 18 130 9 100 20 55 85 75 15 Ed 23 5 5 19 200 16 92 18 1 Tolerance 0 1 2 Tole...

Страница 26: ...4 Dimensions 26 83 ELDRO Assembly manual 344029 EN docx 3 4 3 Type Ed 30 Figure 5 Dimensional drawing example Type Ed 30 5 H Lifting valve 1 d spring S Lowering valve 2 released thruster bled 3 tensio...

Страница 27: ...d 30 5 370 50 34 15 16 25 16 18 160 80 80 40 Ed30 5 1 433 50 34 15 16 30 25 16 18 160 80 80 40 Ed 30 5 2 468 50 34 15 16 30 25 16 116 160 80 80 40 Table 16 Ed 30 2 dimensions Type O R T a b c d e z Ed...

Страница 28: ...Dimensions 28 83 ELDRO Assembly manual 344029 EN docx 3 4 4 Types Ed 50 Ed 80 Ed 125 Figure 6 Dimensional drawing example Type Ed 50 6 Ed 80 6 5 Ed 80 6 6 1 d spring 2 released thruster bled 3 tensio...

Страница 29: ...18 16 30 25 16 23 195 97 120 60 Ed 50 6 3 468 60 69 5 18 16 30 25 16 23 195 97 120 60 Ed 50 6 5 445 60 36 14 19 13 29 22 19 13 27 195 97 41 25 Ed 50 7 435 70 36 18 20 30 20 23 195 97 120 60 Table 18 E...

Страница 30: ...a b c d e z Ed 80 6 254 90 67 100 20 55 85 55 15 Ed 80 6 1 254 90 105 100 20 55 85 55 15 Ed 80 6 5 254 90 110 Ed 80 6 6 254 90 110 Ed 80 7 254 90 67 100 20 55 85 55 15 1 Tolerance 0 1 2 Tolerance 0 15...

Страница 31: ...dimensions Type A B C D E1 F F1 G2 H K L M N Ed 50 12 515 120 36 18 20 30 20 23 195 97 120 60 Ed 80 12 530 120 36 18 20 30 20 23 195 97 120 60 Ed 80 12 1 606 120 36 16 20 30 25 24 26 195 97 120 60 Tab...

Страница 32: ...Ed 201 12 5 Ed 301 12 5 H Lifting valve 2 released thruster bled S Lowering valve 3 tensioned thruster braked 1 d spring 4 Lift markings Markings are applied to the piston guide bushing for easier br...

Страница 33: ...M N Ed 185 6 600 60 42 25 25 40 27 44 240 112 160 80 Table 28 Ed 185 2 dimensions Type O T V a b c d e z Ed 185 6 260 87 67 147 35 80 130 120 20 1 Tolerance 0 1 2 Tolerance 0 15 to 0 20 Ed 201 dimens...

Страница 34: ...Ed 301 6 260 77 119 5 147 35 80 130 120 20 Ed 301 6 1 260 112 119 5 147 35 80 130 120 20 Ed 301 7 260 77 119 5 147 35 80 130 120 20 1 Tolerance 0 1 2 Tolerance 0 15 to 0 20 Ed 400 dimensions short lif...

Страница 35: ...thrusters Table 37 Ed 500 1 dimensions Type A B C D E1 F G2 H K L M N Ed 500 7 705 70 42 25 25 40 25 35 250 117 90 40 Ed 500 8 705 80 42 25 25 40 25 35 250 117 90 40 Table 38 Ed 500 2 dimensions Type...

Страница 36: ...112 90 40 Ed 121 20 880 200 38 25 25 40 27 44 250 117 160 80 Table 42 Ed 121 2 dimensions Type O T V Ed 121 12 260 77 179 5 Ed 121 12 1 260 137 179 5 Ed 121 20 265 77 266 1 Tolerance 0 1 2 Tolerance...

Страница 37: ...77 179 5 Ed 201 12 1 260 137 179 5 Ed 201 12 5 260 130 84 5 1 Tolerance 0 1 2 Tolerance 0 15 to 0 25 Ed 301 dimensions long lift thrusters Table 47 Ed 301 1 dimensions Type A B C D E1 F F1 G2 H K L M...

Страница 38: ...ble 50 Ed 400 2 dimensions Type O T V Ed 400 10 265 77 119 2 1 Tolerance 0 1 2 Tolerance 0 15 to 0 25 Ed 450 dimensions long lift thrusters Table 51 Ed 450 1 dimensions Type A B C D E1 F F1 G2 H K L M...

Страница 39: ...d 350 20 2 Table 53 Ed 350 1 dimensions Type A B C D E1 F G2 H K L M N O Ed 350 20 880 200 38 25 25 40 27 35 250 117 160 80 265 Ed 350 20 X01 880 200 38 25 25 40 27 44 250 117 160 80 265 Ed 350 20 2 1...

Страница 40: ...drawing example Ed 350 20 1 Ed 350 20 X02 Table 55 Ed 350 1 dimensions Type A B C D E1 F G2 H K L M Ed 350 20 1 841 200 38 25 25 40 250 117 Ed 350 20 X02 1025 53 200 38 25 25 48 40 250 117 Table 56 Ed...

Страница 41: ...ensions Table 57 Ed 630 1 dimensions Type A B C D E1 F G2 H K L M N O Ed 630 8 705 80 38 25 25 40 25 34 274 127 90 40 328 Ed 630 9 705 90 38 25 25 40 25 34 274 127 90 40 328 Ed 630 10 705 100 38 25 25...

Страница 42: ...ures such as cooling units heating encapsulation etc Table 59 Operating behaviour depending on the ambient temperature Temperature range Operating fluid Technical statement Standard range 25 C 50 C HL...

Страница 43: ...required for use in aggressive ambient conditions e g salty ambient air 3 6 4 Voltage and frequency tolerances The permissible voltage tolerances in operation are 10 at the measured power and measure...

Страница 44: ...Ed 25 5 2 Ed 30 5 Ed 30 5 1 Ed 30 5 2 3 Ed 50 6 Ed 50 6 1 Ed 50 6 2 Ed 50 6 3 Ed 50 6 5 Ed 50 7 Ed 50 12 Ed 80 6 Ed 80 6 1 Ed 80 6 5 Ed 80 6 6 Ed 80 7 Ed 80 7 6 Ed 80 12 Ed 80 12 1 Ed 125 6 Ed 125 7 E...

Страница 45: ...sion a closed hydraulic system and the work cylinder with piston and lifting rod The hydraulic system s operating fluid is used to generate the force 4 1 1 Type group 1 Figure 11 ELDRO thruster layout...

Страница 46: ...re 12 ELDRO thruster layout example Ed 50 Ed 80 C HS 1 Oil filling opening 7 Two pole three phase asynchronous motor 2 Double seal to the hydraulic space 8 Motor shaft seal 3 Lifting lowering valve 9...

Страница 47: ...ster layout example Ed 121 Ed 301 C HS 1 Piston rod 8 Two pole three phase asynchronous motor 2 Double seal to the hydraulic space 9 Double motor shaft seal 3 Hydraulic cylinder 10 Piston 4 Lifting lo...

Страница 48: ...e group 5 Figure 14 ELDRO thruster layout example Ed 630 9 1 Thrust shackle 7 Double seal to the hydraulic space 2 Piston rod 8 Hydraulic cylinder 3 Piston 9 Lifting lowering valve 4 Motor shaft seal...

Страница 49: ...due to a force acting from the outside brake weight brake spring or due to the integrated reset spring The lifting force that is available to the user of the ELDRO thruster is therefore always the dif...

Страница 50: ...mage the fastening eyes and the lifting rod when setting down The lifting rod must be protected in a suitable way The ELDRO thrusters are packed so that transport damage will not occur under normal tr...

Страница 51: ...oned After storing for more than 6 months we recommend storing the ELDRO thrusters upright Even though the thrusters are basically suitable for installation outdoors we recommend taking protective mea...

Страница 52: ...s 6 1 Assembly The ELDRO thruster may only be assembled by specialists e g industrial mechanics electricians with many years of experience WARNING Cylinder movements Risk of crushing between surroundi...

Страница 53: ...not be damaged or contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod NOTE The fastening bolts on the foot hole and the lifting...

Страница 54: ...ion The type plate must always be at the top This is important as the compensation space that is below the type plate must always be at the top Figure 16 Permissible installation positions If a horizo...

Страница 55: ...hapter Dimensions section When selecting or measuring the bolts by the customer the required pivoting ability of the ELDRO thruster must be observed The ELDRO thruster is installed in the following st...

Страница 56: ...ed to 1 Disconnect from the electrical supply 2 Safeguard to prevent a restart 3 Test to ensure a de energised state 4 Earth and short circuit 5 Cover or isolate adjacent live parts The earthing condu...

Страница 57: ...57 83 6 2 1 Junction box and terminal diagram 6 pin terminal board Terminal diagram Figure 17 6 pin terminal diagram 1 Connection terminals for the motor Delta connection 2 Bridge Star connection cond...

Страница 58: ...ng Terminal diagram Figure 18 9 pin terminal diagram with heating 1 Bridge 5 Connection terminals for the motor 2 Connection terminals for the heating 6 M25 x 1 5 screw connection for motor cable 3 M2...

Страница 59: ...Figure 19 9 pin terminal diagram without heating 1 Bridge 5 M25x1 5 screw connection for motor cable 2 Blank plug Star connection condition as delivered 3 Earthing conductor terminal Double star conn...

Страница 60: ...g conductor sufficiently installing it properly and ensuring that it is intact 6 2 3 Power supply connection NOTE Before connecting check whether the mains voltage and the mains frequency correspond t...

Страница 61: ...l of at least 110 C may be used Unless ordered differently all ELDRO thrusters are wired for a star connection as delivered from the factory If required the user can reconnect the bridges Junction box...

Страница 62: ...ectrical connection 62 83 ELDRO Assembly manual 344029 EN docx Temperature measurement points Figure 20 Temperature measurement points A Type Ed 23 5 1 Temperature measurement point B Types Ed 30 Ed 5...

Страница 63: ...e Type designation and type key section The H lifting valve and S lowering valve marks are embossed into the housing Examples for the version with valves Lowering valve S e g Ed 50 6 S Lifting valve H...

Страница 64: ...iclockwise reduces the lifting or lowering time NOTE When turning anticlockwise the adjustment screw 2 must not be unscrewed further than the housing edge 4 Release the slotted nut 1 by a maximum of a...

Страница 65: ...subsequent hazards The operating parameters must be adhered to The ELDRO thruster must be installed so that no forces can be applied at an angle to the working direction WARNING Lifting rod movements...

Страница 66: ...h any moisture that may occur This small bag silica gel must be removed prior to commissioning The ELDRO thruster is assembled and connected according to regulations Assembly and installation section...

Страница 67: ...tact Clean corroded contacts Motor not running Rotor is blocked in the stator within the bearing or close to the running wheel pump Replace the thruster and send to the manufacturer for repair Thruste...

Страница 68: ...of 53 Nm On the intermediate flange or operating fluid in the junction box Replace the thruster and send to the manufacturer for repair Rattling metallic noise Ball bearing damaged Replace the thrust...

Страница 69: ...pecialists maintenance staff 9 1 Maintenance tasks WARNING Hot surface Stored residual heat poses a risk of burns if you touch the housing surface ELDRO thrusters can reach housing surface temperature...

Страница 70: ...s with corresponding training and special tools e g disassembly tools for thrusters with c springs WARNING Lifting rod movements Risk of crushing between surrounding hindrances and the lifting rod or...

Страница 71: ...Table 62 Fill quantities for operating fluid ELDRO type litres ELDRO type litres Ed 12 4 1 2 Ed 185 16 9 4 Ed 23 5 Ed 23 5 1 Ed 23 5 2 Ed 23 5 5 1 6 Ed 201 6 201 7 201 8 9 5 Ed 25 5 1 6 Ed 201 12 201...

Страница 72: ...lop the full lifting force If overfilled the thruster s internal pressure is impermissibly high The ELDRO thrusters are filled correctly if the operating fluid level reaches the lower edge within the...

Страница 73: ...fluid up to the filling nozzle bottom edge Perform several lifting movements while doing so in order to prevent air entering the system Check the fill level again and top up if required Close the fil...

Страница 74: ...ly Annually Every six months Bolt connections Annually Annually Every six months Terminal box cover Annually Annually Every six months Cable connections tight Annually Annually Every six months Extern...

Страница 75: ...ature 9 2 1 Classification Table 64 Classification Classification Low requirements Standard Higher requirements by safety profile Applications in functions and areas with low safety requirements Appli...

Страница 76: ...nergised state Cover or isolate adjacent live parts WARNING Opening the ELDRO thrusters Risk of injury due to tensioned c springs Only service partners authorised by the manufacturer are permitted to...

Страница 77: ...ction section First disconnect the electrical power supply Disconnect the earthing conductor after all other cables 10 2 Removal CAUTION Switch off due to any c springs brake springs brake weights tha...

Страница 78: ...70 kg NOTE The lifting rod must not be damaged or contaminated e g by paint as a result of painting the entire system A failure to observe this will destroy the lifting rod Process 1 Secure the ELDRO...

Страница 79: ...r s factory The manufacturer can dispose of ELDRO thrusters for a charge in accordance with the applicable terms and conditions after they have been dismantled properly When disposing of the ELDRO thr...

Страница 80: ...ions 54 Figure 17 6 pin terminal diagram 57 Figure 18 9 pin terminal diagram with heating 58 Figure 19 9 pin terminal diagram without heating 59 Figure 20 Temperature measurement points 62 Figure 21 L...

Страница 81: ...1 dimensions 35 Table 40 Ed 501 2 dimensions 35 Table 41 Ed 121 1 dimensions 36 Table 42 Ed 121 2 dimensions 36 Table 43 Ed 185 1 dimensions 36 Table 44 Ed 185 2 dimensions 36 Table 45 Ed 201 1 dimen...

Страница 82: ...13 Appendix 13 1 EC Declaration of Incorporation 82 83 ELDRO Assembly manual 344029 EN docx 13 Appendix 13 1 EC Declaration of Incorporation Figure 24 EC Declaration of Incorporation...

Страница 83: ...Appendix 13 Further applicable documents 13 2 ELDRO Assembly manual 344029 EN docx 83 83 13 2 Further applicable documents Table 65 Further applicable documents Document Designation...

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