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44-6800 Series

DOPSM2019X012

All Rights Reserved.

June 2019

        WARNING

   

    

CAUTION

        WARNING

       

CAUTION

Symbols

Paragraphs highlighted by the 

WARNING

 icon contain 

information about practices or circumstances that can lead 

to personal injury or death, property damage or economic 

loss.

Paragraphs highlighted by the 

CAUTION

 icon contain 

information that must be followed to maintain a safe and 

successful operating environment. 

Safety Precautions and Repair

2.1 44-6800E Series Regulator Safety

Do not attempt to select, install, use or 

maintain this regulator until you have read 

and fully and understood these instructions. 

Do not permit untrained persons to install, 

use or maintain this regulator.

The 44-6800E Series regulator should not be installed 

in an enclosure that is heated above the regulator’s 

maximum rated ambient temperature.

Be sure this information reaches the operator and 

stays with the product after installation.

Improper selection, improper installation, improper 

maintenance, misuse or abuse of regulator can 

cause death, serious injury and property damage.

Possible consequences include but are not limited to:

• 

High velocity fluid (gas or liquid) discharge

• 

Parts ejected at high speed

• 

Contact  with  fluids  that  may  be  hot,  cold,  toxic  or 

otherwise injurious

• 

Explosion or burning of the fluid

• 

Lines/hoses whipping dangerously

• 

Damage or destruction to other components or equipment 

in the system

Safety Precautions

• 

Inspect the regulator before each use.

• 

Never  connect  regulators  to  a  supply  source  having  a 

pressure greater than the maximum rated pressure of the 

regulator, valve or accessory.

• 

Refer to product label (model specific) for maximum inlet 

pressures . If this rated pressure cannot be found, contact 

your local TESCOM representative for the designed 

pressure  rating  of  all  equipment  (e  .g.,  supply  lines, 

fittings,  connections,  filters,  valves,  gauges,  etc.)  in 

your  system  .  All  must  be  capable  of  handling  the 

supply and operating pressure.

• 

Install circuit protection on input voltage to electrical 

controls  of  the  regulator  per  local  and  environment 

codes.

• 

Clearly  establish  flow  direction  of  the  fluid  before 

installation of regulators, valves and accessories. It is 

the responsibility of the user to install the equipment in 

the correct direction.

• 

Remove  pressure  from  the  system  before  tightening 

fittings, gauges or components.

• 

Never  turn  regulator  or  valve  body.  Instead  hold 

regulator or valve body and turn fitting nut.

• 

Take precautions before touching the regulator while 

in operation.

• 

If a regulator or valve leaks or malfunctions, take it out 

of service immediately.

• 

Do  not  modify  equipment  or  add  attachments  not 

approved by the manufacturer.

• 

Do not open enclosures when energized. Do not open 

enclosures when explosive atmosphere may be present. 

• 

For  pressure  reducing  regulators,  it  is  highly 

recommended that the control knob or adjusting screw 

be turned fully counterclockwise before applying inlet 

pressure.

• 

Apply  pressure  to  the  system  gradually,  avoiding 

a  sudden  surge  of  fluid  or  pressure  shock  to  the 

equipment in the system.

• 

Regulators are not shut-off devices. Install a pressure 

relief device downstream of the regulator to protect the 

process equipment from overpressure conditions. Shut 

off the supply pressure when the regulator is not in use. 

• 

Periodic inspection and scheduled maintenance of your 

equipment is required for continued safe operation.

• 

The frequency of servicing is the responsibility of the 

user based on the application. Never allow problems 

or lack of maintenance to go unreported.

• 

Read  and  follow  precautions  on  compressed  gas 

cylinder labels.

• 

It  is  important  that  you  analyze  all  aspects  of  your 

application  and  review  all  available  information 

concerning  the  product  or  system.  Obtain,  read  and 

understand  the  Material  Safety  Data  Sheet  (MSDS) 

for each fluid used in your system.

• 

Never use materials for regulators, valves or accessories 

that are not compatible with the fluids being used. 

• 

Users must test components for material compatibility 

with  the  system  operating  conditions  prior  to  use  in 

the system. 

• 

Vent fluids to a safe environment and in an area away 

from  personnel.  Be  sure  that  venting  and  disposal 

methods  are  in  accordance  with  Federal,  State  and 

Local  requirements.  Locate  and  construct  vent  lines 

to  prevent  condensation  or  gas  accumulation.  Make 

Содержание Tescom 44-6800 Series

Страница 1: ...l Rights Reserved Do not attempt to select install use or maintain this product until you have read and fully understood this manual 44 6800 Series 44 6800E Series Electrically Heated Vaporizing Regulator Operations Service Manual ...

Страница 2: ...mation 4 3 1 1 Operating Parameters Special Conditions For Safe Use 4 3 2 Installation 4 3 2 1 Installation Precautions 4 3 3 Operation 5 3 3 1 Regulator Adjustment 5 3 3 2 Heater Temperature Controller Status 5 3 4 Maintenance and Repair Service 7 3 4 1 Repair Service 7 3 4 2 Mechanical Pressure Regulator Function 7 3 4 3 Electric Heater Function 9 4 Certifications and Warranty 10 4 1 Hazardous L...

Страница 3: ...ironment codes Clearly establish flow direction of the fluid before installation of regulators valves and accessories It is the responsibility of the user to install the equipment in the correct direction Remove pressure from the system before tightening fittings gauges or components Never turn regulator or valve body Instead hold regulator or valve body and turn fitting nut Take precautions befor...

Страница 4: ...plications requiring dependable pressure regulation These regulators are especially appropriate for installations where high system pressures up to 6000 psi must be reduced to levels suitable for actuating low pressure 0 psig 0 bar to 500 psig 35 bar instruments and related equipment In addition the 44 6800E Series Vaporizing regulator is designed to offset the effects of the Joule Thompson coolin...

Страница 5: ... 50 to 400 C 122 to 752 F See Figure 2 NOTICE Should the thermocouple fail the analog output would read greater than 25 mA and no electrical power will be supplied to the heating element Disconnect power and check wiring j Adjust the temperature with the TRIM1 potentiometer TRIM1 potentiometer located on the electrical board provides a 270 of adjustment The temperature set point range is from 50 C...

Страница 6: ... shipped separately from the regulator assembly Extra wire is provided Connectors J4 and J2 from the regulator assembly must be attached to the corresponding control board terminals For integral applications the electronics enclosure must engage the regulator assembly by at least 5 full threads made wrench tight J4 J5 J2 J1 ...

Страница 7: ...Component Selection a Consider the total system design when selecting a component for use in a system b The user is responsible for assuring all safety and warning requirements of the application are met through his her own analysis and testing c TESCOM may suggest material for use with specific media upon request Suggestions are based on technical compatibility resources through associations and ...

Страница 8: ...t B NOTE Upper portion of regulator includes spring button C load spring D back up plate E and diaphragm F Review correct drawing to ensure that all parts have been disassembled d Thevalvepartscannowberemovedfromtheregulator body by turning the seat retainer G counterclockwise until it is free of the regulator body Mechanical Reassembly The regulator is reassembled in the reverse order of disassem...

Страница 9: ...embly drawing and bill of materials for the regulator and heater will be needed to complete maintenance procedures The assembly drawing and bill of materials are separate from this manual and available by contacting TESCOM see last page for TESCOM contact information To avoid personal injury property damage or equipment damage caused by sudden release of pressure or explosion of accumulated gas do...

Страница 10: ...amb L 85 C DO NOT INSULATE ONLY USE PROVIDED MOUNTING METHODS 70174303 CL I DIV 1 GRP B C D CL II DIV I GRP E F G T3 CL I ZONE 1 AEx db IIB H2 T3 Gb ZONE 21 AEx tb IIIC T200 C Db SINGLE SEAL SEAL REQUIRED WITHIN 450MM 18 in OF THE ENCLOSURE UN SCELLEMENT DOIT ETRE INSTALLE A MOINS DE 450 MM DU BOITER 0344 G 11 2 G Ex db IIB H2 T3 Gb Ex tb IIIC T200 C Db SIRA 19ATEX1062X Ex db IIB H2 T3 Gb Ex tb II...

Страница 11: ...d by the Equipment II 2GD Ex db IIB H2 T3 Gb Ex tb IIIC T200 C Db Approved by the following notified body Sira Certification Service Unit 6 Hawarden Industrial Park Hawarden CH5 3US United Kingdom Harmonized Standards EN IEC 60079 0 2018 EN 60079 1 2014 EN 60079 31 2014 On behalf of the above named company I declare that to which this declaration relates is in conformity with the provisions of the...

Страница 12: ...the firmware of services or repair or replace F O B point of manufacture that portion of the goods or firmware found by Seller to be defective or refund the purchase price of the defective portion of the goods services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources or environmental conditions accident misuse improper installation m...

Страница 13: ...on com www tescom com MIDDLE EAST AFRICA PO Box 17033 Jebel Ali Free Zone South Zone 2 Dubai UAE T 971 4 811 8443 F 971 4 886 5465 mea tescom emerson com www tescom com DOPSM2019X012 TESCOM Corporation 2015 All Rights Reserved TESCOM is a business unit of Emerson Process Management Regulator Technologies Inc Trademarks are property of divisions of Emerson Process Management The contents of this pu...

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