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Sempell 

Dewrance BleeD steam check valves

InstallatIon and maIntenance InstructIons 

General

• this covers bled steam check valves fitted 

with pneumatic actuator and external limit 
switches.

• For spare parts, refer to sheet giving details 

of classification. when ordering spare parts, 
quote full product number stamped on 
nameplate.

• refer to appendix 2 for specific product 

numbers.

VCIOm-01422-en 15/05

Before installation these instructions must be fully read and understood

nr. D129

1 Safety nOtICe

Proper installation, operation and maintenance 
are essential to the safe and reliable operation 
of all valve products. the relevant procedures 
recommended by Dewrance and described 
in this manual, are effective methods of 
performing the required tasks. some of these 
procedures require the use of tools specifically 
designed for an intended purpose. these 
special tools should be used when, and as, 
recommended.

It is important to note that this manual contains 
various ‘safety messages’ which should be 
carefully read in order to minimize the risk of 
personal injury, or the possibility that improper 
procedures will be followed which may damage 
the involved Dewrance product, or render it 
unsafe. It is also important to understand that 
these ‘safety messages’ are not exhaustive. 
Dewrance cannot possibly know, evaluate, 
and advise any customer of all the conceivable 
ways in which tasks might be performed, or 
of the possible hazardous consequences of 
each way. consequently, Dewrance has not 
undertaken any such broad evaluation and, 
thus, who uses a procedure and/or tool, which 
is not recommended by Dewrance, or deviates 
from Dewrance recommendations, must be 
thoroughly satisfied that neither personal 
safety, nor valve safety, will be jeopardised 
by the method and/or tools selected. If not so 
satisfied, contact Dewrance if there are any 
questions relative to tools/methods. some 
of the products manufactured by Dewrance 
may be used in radioactive environments. 

the installation, operation and maintenance 
of valves and/or valve products may involve 
proximity to fluids at extremely high pressure 
and/or temperature. consequently, every 
precaution should be taken to prevent injury 
to personnel during the performance of any 
procedure. these precautions should consist 
of, but not limited to, ear drum protection, eye 
protection and the use of protective clothing 
(i.e. gloves etc.) when personnel are in or 
around a valve work area. Due to the various 
circumstances and conditions in which these 
operations may be performed on Dewrance 
products, and the possible hazardous 
consequences of each way, Dewrance can 
not possibly evaluate all conditions that might 
injure personnel or equipment. nevertheless, 
Dewrance does offer the safety precautions 
listed on page 5 for customer information only.

It is the responsibility of the purchaser or user 
of Dewrance valves/equipment to adequately 
train all personnel who will be working with 
the involved valves/equipment. Further, 
prior to working with the involved valves/
equipment, personnel who are to perform 
such work should become thoroughly familiar 
with the contents of this manual. accordingly, 
should any additional copies of this manual be 
required, they can be purchased by contacting 
Dewrance.

consequently, prior to starting any operation in 
a radioactive environment, the proper “health 
physics” procedures should be consulted and 
followed, if applicable.

Emerson.com/FinalControl

© 2017 Emerson. All rights reserved.

Содержание SEMPELL

Страница 1: ...nce recommendations must be thoroughly satisfied that neither personal safety nor valve safety will be jeopardised by the method and or tools selected If not so satisfied contact Dewrance if there are any questions relative to tools methods Some of the products manufactured by Dewrance may be used in radioactive environments The installation operation and maintenance of valves and or valve product...

Страница 2: ... This arrangement gives a low pressure drop and flow under the disc assists in keeping the valve fully open over a wide range of flows 2 Safety precautions Do not attempt to remove the packing gland nuts while valve is under pressure Do not attempt to eliminate cover seal leakage by tightening the cover nuts while the valve is under pressure The cover should never be removed while the valve is und...

Страница 3: ...r 200a 4 Safety washer 51 1 Disk 200b 1 Set screw 58 1 Hinge pin A 1 Pneumatic actuator 68 Gland packing B 2 Limit switch Figure 1 Main air supply in Filter regulator View of limit switches in direction of arrow X Do not use eyebolts for lifting valve Only use for lifting pneumatic actuator Safety guard fitted only when solenoid valve has manual push button Figure 2 Scrap view of hinge pin area in...

Страница 4: ...uences resulting in a possible malfunction which may result in extensive and costly repairs Compliance with the following recommendations will do much to assure optimum performance of the valve after installation It is essential that precautions be taken to prohibit the entry of foreign debris inside the valve which could damage the seating surfaces before and or after installation B Solenoid valv...

Страница 5: ...id valves and limit switches Figure 3 Cover 3 Stem guide 160 Peened over to retain guide bush as shown Guide bush 80a 5 Disconnect compressed air connection 6 Loosen gland nuts 78a then utilizing the eyebolt in the top of the actuator A and suitable lifting equipment support the weight of the actuator Unscrew and remove the lower actuator nuts that secure the actuator to the adaptor plate 88 Caref...

Страница 6: ...hown below Note it is not recommended to re use any packings or gaskets In case of defects considered to be outside the acceptable standards replacement parts should be fitted Dewrance provide in house factory repair facility and a fast response spare parts service Figure 4 Hinge pin bush 96 Disk 51 Disk to be peened over in 3 places Note ensure bush is fully pushed in before peening Body 1 Check ...

Страница 7: ...de 160 has been peened over to retain the guide bush 80a refer to section VII page 14 9 Slide stem 4 through guide bush 80a and into stem guide 160 and neck bush 80 10 Fit new gland packing 68 gland 5 gland flange 30 and gland nuts 78a 11 Using eyebolts and lifting equipment fit cover assembly over cover studs 28 making sure that the location dowel is lined up correctly Caution care should be take...

Страница 8: ...ormation to ensure receiving the correct replacement parts Classification of spare parts Classification Item N Description Class I 17 Cover gasket Parts most frequently replaced 17a Side flange gasket 68 Gland packing Class II 4 Stem Parts less frequently replaced but critical in the event of an emergency requirement 5 Gland 51 Disk 80 Neck bush 80a Guide bush Class III 24 Side flange Parts seldom...

Страница 9: ...e necessary corrective action TROUBLESHOOTING Problem Probable cause Corrective action Body cover joint leakage 1 Gasket damaged 1 Disassemble valve and fit new gasket as outlined in manual 2 Cover nuts loose 2 Tighten cover nuts as outlined in manual Cover gland box leaking 1 Gland packing damaged 1 Disassemble valve and correct discrepant condition as outlined in manual 2 Gland nuts loose 2 Tigh...

Страница 10: ...ings and preserve 7 Remove tube from front end cover if necessary by holding tube do not clamp and lightly tapping on the four corners of the front cover with a fiber mallet until the tube is clear of the front spigot O ring Preserve 8 Wipe the piston rod clean Remove the piston rod and piston assembly from the front end cover bush Take particular care not to damage seats or bearings when passing ...

Страница 11: ...ng Wiper seal 2 5 mm gap in piston tape Piston rod O ring Note orientation Position piston rod O ring 5 Piston Figure 9 remove piston rod O ring from centre bore of piston inspect for damage or distortion If damaged order spare If not damaged preserve Remove piston U ring from piston Use of a blunt flat bladed screw driver placed in the center of the U stretch the U ring over the piston lip This i...

Страница 12: ... and air blast bore Wipe the piston rod clean and lightly grease the full length and diameter see Paragraph D for grease type Offer the piston rod end up to the back face of the bush carefully passing the rod end through the U ring bearings and rod wiper Push piston up to face of end cover D Recommended grease and lubricant Grease rocol MTS2000 or equivalent Air line lubricant Shell Tellus 37 or e...

Страница 13: ... 2 400 425 450 class body 200 250 300 350 400 425 and 450 class disk Product Torque lb ft Torque Nm Sempell Dewrance Bleed steam check valves Installation and maintenance instructions Torque wrench values side flange nuts 78b Torque wrench values cover nuts 78 2017 Emerson All rights reserved ...

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