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11

B. Inspection and spare parts

1.  spares for this cylinder are as follows:
  (I)  

spigot ‘O’ ring (front cover)

  (II) 

Bush ‘O’ ring

  (III) 

Piston rod ‘O’ ring

  (Iv) 

Piston rod wiper

  (v) 

Piston rod ‘u’ ring

  (vI) 

Piston ‘u’ ring

  (vII)  Piston tape
  the above parts can be ordered by quoting 

rk sk (sk no. is stamped on the end cover).

  Other spares can be ordered quoting the sk 

no. and the description of the part required.

2.  tube - clean tube bore and inspect for 

scoring and wear. If damaged, order a new 
tube. If not damaged cover with a clean 
cloth and preserve.

3.  Front cover spigot ‘O’ ring. remove ‘O’ ring 

and inspect for damage or distortion. 
If damaged, order spare ‘O’ ring. If not 
damaged preserve cover and ‘O’ ring.

4.  Bush - see Figure 8. remove ‘O’ ring from 

bush and inspect for damage or distortion. 
If damaged, order spare ‘O’ ring. If not 
damaged preserve ‘O’ ring.

  remove wiper seat from front end of bush 

and ‘u’ ring from back end of bush with 
the use of a blunt flat bladed screw driver, 
taking care not to cause damage to wiper, 
‘u’ ring, seating faces or bearing surfaces. 
Inspect wiper and ‘u’ ring for damage 
or distortion. If either is damaged order 
a. spare to replace the damaged item. If 
there is no damage preserve.

FIGure 8

FIGure 9

Bearings

Piston rod O-ring

note orientation

Bush O-ring

wiper seal

2 - 5 mm gap 

in piston tape

Piston rod O-ring

note orientation

Position piston rod O-ring

5.  Piston (Figure 9) - remove piston rod ‘O’ 

ring from centre bore of piston, inspect for 
damage or distortion. If damaged order 
spare, If not damaged, preserve.

  remove piston ‘u’ ring from piston. use of a 

blunt flat bladed screw driver placed in the 
center of the ‘u’, stretch the ‘u’ ring over 
the piston lip. this is permitted but caution 
should be taken not to damage the seating 
faces or ‘u’ ring itself. Inspect ‘u’ ring for 
damage. If damaged order a spare. If not 
damaged, preserve.

  remove piston tape from piston and inspect 

for wear. If piston is worn, order spare. If 
not, then preserve. note the piston tape is 
cut at 45° and should have a 2-5 mm gap 
when fitted (see Figure 9)

6.  Piston rod. Inspect for scoring and general 

wear. If worn order a replacement. If not 
worn, wrap in a clean cloth and preserve.

Sempell 

Dewrance BleeD steam check valves

InstallatIon and maIntenance InstructIons 

  Bush bearings - inspect bearing surfaces. 

If 75% of the bearing surface appears to be 
Bronze in color, the bearings will require 
replacing. this can be done by carefully 
pressing the bearings out or machining 
them out. either method must result in 
no damage to the bush itself, as this will 
cause damage or bad fitting of replacement 
bearings. replacement bearings should be 
ordered to the sk no. and pressed in one 
from each end of the bush until in position 
shown in Figure 8.

Содержание SEMPELL

Страница 1: ...nce recommendations must be thoroughly satisfied that neither personal safety nor valve safety will be jeopardised by the method and or tools selected If not so satisfied contact Dewrance if there are any questions relative to tools methods Some of the products manufactured by Dewrance may be used in radioactive environments The installation operation and maintenance of valves and or valve product...

Страница 2: ... This arrangement gives a low pressure drop and flow under the disc assists in keeping the valve fully open over a wide range of flows 2 Safety precautions Do not attempt to remove the packing gland nuts while valve is under pressure Do not attempt to eliminate cover seal leakage by tightening the cover nuts while the valve is under pressure The cover should never be removed while the valve is und...

Страница 3: ...r 200a 4 Safety washer 51 1 Disk 200b 1 Set screw 58 1 Hinge pin A 1 Pneumatic actuator 68 Gland packing B 2 Limit switch Figure 1 Main air supply in Filter regulator View of limit switches in direction of arrow X Do not use eyebolts for lifting valve Only use for lifting pneumatic actuator Safety guard fitted only when solenoid valve has manual push button Figure 2 Scrap view of hinge pin area in...

Страница 4: ...uences resulting in a possible malfunction which may result in extensive and costly repairs Compliance with the following recommendations will do much to assure optimum performance of the valve after installation It is essential that precautions be taken to prohibit the entry of foreign debris inside the valve which could damage the seating surfaces before and or after installation B Solenoid valv...

Страница 5: ...id valves and limit switches Figure 3 Cover 3 Stem guide 160 Peened over to retain guide bush as shown Guide bush 80a 5 Disconnect compressed air connection 6 Loosen gland nuts 78a then utilizing the eyebolt in the top of the actuator A and suitable lifting equipment support the weight of the actuator Unscrew and remove the lower actuator nuts that secure the actuator to the adaptor plate 88 Caref...

Страница 6: ...hown below Note it is not recommended to re use any packings or gaskets In case of defects considered to be outside the acceptable standards replacement parts should be fitted Dewrance provide in house factory repair facility and a fast response spare parts service Figure 4 Hinge pin bush 96 Disk 51 Disk to be peened over in 3 places Note ensure bush is fully pushed in before peening Body 1 Check ...

Страница 7: ...de 160 has been peened over to retain the guide bush 80a refer to section VII page 14 9 Slide stem 4 through guide bush 80a and into stem guide 160 and neck bush 80 10 Fit new gland packing 68 gland 5 gland flange 30 and gland nuts 78a 11 Using eyebolts and lifting equipment fit cover assembly over cover studs 28 making sure that the location dowel is lined up correctly Caution care should be take...

Страница 8: ...ormation to ensure receiving the correct replacement parts Classification of spare parts Classification Item N Description Class I 17 Cover gasket Parts most frequently replaced 17a Side flange gasket 68 Gland packing Class II 4 Stem Parts less frequently replaced but critical in the event of an emergency requirement 5 Gland 51 Disk 80 Neck bush 80a Guide bush Class III 24 Side flange Parts seldom...

Страница 9: ...e necessary corrective action TROUBLESHOOTING Problem Probable cause Corrective action Body cover joint leakage 1 Gasket damaged 1 Disassemble valve and fit new gasket as outlined in manual 2 Cover nuts loose 2 Tighten cover nuts as outlined in manual Cover gland box leaking 1 Gland packing damaged 1 Disassemble valve and correct discrepant condition as outlined in manual 2 Gland nuts loose 2 Tigh...

Страница 10: ...ings and preserve 7 Remove tube from front end cover if necessary by holding tube do not clamp and lightly tapping on the four corners of the front cover with a fiber mallet until the tube is clear of the front spigot O ring Preserve 8 Wipe the piston rod clean Remove the piston rod and piston assembly from the front end cover bush Take particular care not to damage seats or bearings when passing ...

Страница 11: ...ng Wiper seal 2 5 mm gap in piston tape Piston rod O ring Note orientation Position piston rod O ring 5 Piston Figure 9 remove piston rod O ring from centre bore of piston inspect for damage or distortion If damaged order spare If not damaged preserve Remove piston U ring from piston Use of a blunt flat bladed screw driver placed in the center of the U stretch the U ring over the piston lip This i...

Страница 12: ... and air blast bore Wipe the piston rod clean and lightly grease the full length and diameter see Paragraph D for grease type Offer the piston rod end up to the back face of the bush carefully passing the rod end through the U ring bearings and rod wiper Push piston up to face of end cover D Recommended grease and lubricant Grease rocol MTS2000 or equivalent Air line lubricant Shell Tellus 37 or e...

Страница 13: ... 2 400 425 450 class body 200 250 300 350 400 425 and 450 class disk Product Torque lb ft Torque Nm Sempell Dewrance Bleed steam check valves Installation and maintenance instructions Torque wrench values side flange nuts 78b Torque wrench values cover nuts 78 2017 Emerson All rights reserved ...

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