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Raimondi Ball Valves - type HPA - 150# to 1500#

Installation & Maintenance Instructions

Emerson reserves the right to change the contents without notice 

RAILT-0038-EN-1308

Ball valves for all applications with an anti blow-out 

stem, a fire safe design and an automatic relief body 

cavity.

Table of Contents

1. General 

1

2. Subject 

1

3. Storage 

1

4. Operation/utilization 

1

5. Overhaul/procedures 

2

5.1  External leaks (location and repair) 

2

5.2   Internal “in line” leaks 

3

5.3   Restoring the line tightness 

3

6.  Seats replacement 

5

7.  Upper stem replacement 

5

8.  Lower stem replacement 

5

Appendix A: 

 

Tightening torque for bolts 

6

Tightening torque for bolts with  
PTFE coating 

6

Appendix B:

 

Drawing and part list 

7

1. General

For the safety and reliability of ball valve delivered by Raimondi, we recommend you to follow the 
directions for use described in this manual.
Proper maintenance is a guarantee for a correct operation of the equipment.

2. Subject

This manual deals only with the maintenance of Raimondi valves.
The electrical, pneumatic or hydraulic actuators are described in their own maintenance manuals 
supplied by their manufacturers.

3. Storage

Each valve is protected in our workshop by means of:
•  Plastic plugs on both ends (temporary)
•  Peel-off varnish on the clamps (temporary)
•  An external painting
•  The lubrication of the passage port (temporary)
The temporary protections have to be removed before installing the valve on the pipe.

4. Operation/utilization

4.1. The valves must be installed in open position (as delivered)

 Warning

Do not operate the valves before the line is cleaned. Do not keep the valves in middle position.

 

The seats would be damaged and tightness would be altered. The normal positions are: open 
position or closed position.

4.2. The closing or opening of the valve is obtained by a 90° rotation of the ball/stem assembly. The 

valve is closed clockwise. The position of the ball (“open” or “closed” position) is indicated as 
follow:

For bare stem valves:

For gear operated valves:

With a position indicator fitted at the top of gear

Open position

Open position

Pipe axis

Closed position

Closed position

Pipe axis

Pipe axis

Open position

Closed position

RAIMONDI

www.valves.emerson.com

Содержание Raimondi HPA 150

Страница 1: ...i valves The electrical pneumatic or hydraulic actuators are described in their own maintenance manuals supplied by their manufacturers 3 Storage Each valve is protected in our workshop by means of Plastic plugs on both ends temporary Peel off varnish on the clamps temporary An external painting The lubrication of the passage port temporary The temporary protections have to be removed before insta...

Страница 2: ...on as possible recondition replace the seals according to the procedure described hereafter 5 1 2 3 2 For valves without gel injection device and valves the replacement of the seal s is are necessary To replace these parts it is MANDATORY that there is no pressure at the stem For this purpose Either isolate the valve from the system and bleed it with the pressure relief plug or drain plug 108 or 1...

Страница 3: ...d is used In this case the regulations applicable to the site must be strictly observed When the pressure relief device is in open position a volume equal to the leakage of one or two seats according to the pressure differential of the valve will be delivered Example If the upstream pressure amounts to 100 bar and the downstream pressure is 0 the leakage will have to be considered on the upstream ...

Страница 4: ...sary sandpaper the surface of the flange in contact with the seal 109 and clear it carefully Install the seat in the flange after having installed the spring washer 10 This operation must be performed very carefully in order not to damage the O rings 109 Body flanges seal see paragraph 5 3 1 Reinstall the flanges 2 after having cleaned the seals in the body Before reinstalling slightly lubricate t...

Страница 5: ...lly tighten nuts and bolts Apply the tightening torque values specified in the tables of Appendix A 6 10 Overhauling of the second side of the valve is carried out by repeating the previously described procedure 6 11 Reinstall the lever gear operator or actuator 7 Upper stem replacement Remove the upper part according to paragraph 5 1 2 3 2 Remove the flanges according to paragraph 5 1 2 1 Remove ...

Страница 6: ...250 4880 60 5415 8130 4060 6090 64 6765 10150 5070 7620 68 8295 10785 6220 9330 Raimondi Ball Valves type HPA 150 to 1500 Installation Maintenance Instructions Appendix A Emerson reserves the right to change the contents without notice page 6 Tightening torque for bolts Bolts material For standard applications For NACE MR0175 applications ASTM A 193 Gr B7 ASTM A 193 Gr B7m ASTM A 320 Gr L7 ASTM A ...

Страница 7: ... 1 Adaptor fire safe seal 117 2 Pin 118 1 Drain plug 119 1 Circlip 120 1 Trunnion bearing 122 Allen screw 127 2 Shaft key 128 1 Trunnion fire safe seal 129 1 Scrapper 176 1 Anti static device 179 1 Anti static device 297 1 Spacer 298 1 Screw 299 1 Washer 300 1 Lever 600 Mini check 1 602 Injection plug 1 605 Injection fitting part 1 Notes Fire safe according to API 6FA API 607 and BS 6755 part 2 1 ...

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