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Chapter 3    Installation Testing            11 

NetSure 211 C45 Embedded Power Supply System    User Manual 

Chapter 3   Installation Testing 

This chapter introduces procedures of installation testing. The corresponding safety rules shall be adhered to in the 

test.   

3.1   Installation Check And Startup 

Before the test, inform the chief manufacturer representative. Only the trained electrical engineer shall conduct the 

system testing.    Remove metal objects that may cause shortcircuit, such as rings, watches, and so on.       

During operation, watch out for hazardous voltage, and avoid personnel injury and property damage. Before the test, 

ground the equipment properly. Installation check must be done before testing, then the batteries can be charged for 

the first time. 

Make sure that the AC input MCB and load MCBs are switched off. Make sure that all the devices are properly 

installed. 

Check the system according to the following items listed below. 

 Installation check 

Check item 

OK 

Comments 

Verify all the MCBs, fuses and cables 

 

 

Verify the system grounding, input and output cable connection 

 

 

Verify the battery cell number, connection, and battery string polarities 

 

 

Make sure all the cable connections are firm and reliable 

 

 

Make sure all the communication cables and alarm cables are connected to the monitoring module. Check 

that the temperature sensor, if any, has been installed correctly 

 

 

 

 Startup preparations 

Check item 

OK 

Comments 

Make sure that all the MCB are switched off and all the fuses are removed 

 

 

Measure the AC input voltage. Make sure the input voltage is within the allowable range 

 

Umin=___V 

Check that the battery string circuit is not closed 

 

 

Connect the disconnected batteries to the battery string circuit 

 

 

Measure with a voltmeter across the connection points of each battery and make sure that the polarity is 

right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0V/cell ~ 2.1V/cell or 48V/battery ~ 

51V/battery. If the voltage of certain cell is lower than 2.0V, that cell must be replaced 

 

Umin=___V 

Check with an ohmmeter that there is no short circuit between the positive & negative distribution busbars, 

or between the positive & negative battery poles   

(Note: Pull out all modules before the check and restore them after the check) 

 

 

 

 Startup 

Check item 

OK 

Comments 

Switch on the system AC input MCB, and the monitoring module should display the correct voltage and 

current values 

 

 

The green indicator on the rectifier should turn will be on and the fan should will start running. After a 

certain delay, the monitoring module should show that the power supply voltage is 53.5V 

 

 

Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the 

measured value and displayed value should be less than ± 0.3V 

 

 

Start and stop each rectifier by inserting and unplugging the rectifiers. Check their output voltages 

 

 

 

Содержание NetSure 211 C45

Страница 1: ...y contact the nearest Emerson local sales office or service center Copyright 2009 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn E mail support emersonnetwork com cn ...

Страница 2: ... system The installation personnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets bangles and rings When you spot the cabinet with water or moisture turn off the power immediately In moist environment precautions must be taken to keep moisture out of the power supply system Prohibit ...

Страница 3: ...hat when the tool in operation slips the movement of the human body and tool is reduced to a minimum BLVD The power supply system has battery low voltage disconnection BLVD function BLVD means when battery voltage drops down to 43 2V the power supply system cuts the load off to prevent over discharge BLVD is enabled before delivery which means that if power outage lasts for a long time or the powe...

Страница 4: ...uses to meet the safety requirement II Sharp object Warning When moving equipment by hand wear protective gloves to avoid injury by sharp object III Power cable Warning Notice Note Please verify the cable labels before connection IV Signal cables Warning Notice Note The signal cables should be routed at least 150mm away from power cables ...

Страница 5: ...Electrical Installation 7 2 4 1 Connecting Power Cables 7 2 4 2 Connecting Signal Cables 8 Chapter 3 Installation Testing 11 3 1 Installation Check And Startup 11 3 2 Basic Settings 12 3 3 Alarm Check And System Operation Status Check 12 3 4 Final Steps 13 Chapter 4 Alarm Handling 14 4 1 Handling Alarms 14 4 2 Handling Rectifier Fault 15 Appendix 1 Technical Data 18 Appendix 2 Wiring Diagram 20 Ap...

Страница 6: ......

Страница 7: ...5 Version No The number of the rectifier in the typical power supply system 4 S1 Configuration Figure 1 1 Model description 1 2 Composition And Configuration NetSure 211 C45 power supply system has two models NetSure 211 C45 S1 and NetSure 211 C45 S2 The appearances of the two systems are shown in Figure 1 2 and Figure 1 3 Rectifier Monitoring module Load MCB Load socket Battery MCB Battery socket...

Страница 8: ...n PFC technology raising the power factor to 0 99 The system has wide AC input voltage range 90Vac 290Vac The rectifier uses soft switching technology raising the efficiency to 91 The rectifier has ultra low radiation With advanced EMC design the rectifier meets international standards such as CE NEBS and YD T983 Both the conducted and radiated interference reach Class B The rectifier safety desig...

Страница 9: ...cted after it arrives at the installation site The inspection shall be done by representatives of both the user and Emerson Network Power Co Ltd To inspect the equipment you should open the packing case take out the packing list and check against the packing list that the equipment is correct and complete Make sure that the equipment is delivered intact Cables The cable should be selected in accor...

Страница 10: ...ble the allowable voltage drop and load peak current The recommended load peak current is 1 2 to 2 3 of MCB or fuse capacity Select the battery cable CSA according to Table 2 5 Select the load cable CSA according to Table 2 6 Table 2 5 Battery cable CSA selection Battery MCB rated current Max battery current Min cable CSA Max cable length allowable voltage drop 0 5V Max cable CSA Max cable length ...

Страница 11: ...should make RS232 cable according to the description in Table 2 7 Table 2 7 Definition of the RS232 cable connector DB9 RJ45 X1 2 X2 3 X1 3 X2 6 X1 4 X2 7 X1 5 X2 4 X2 5 X1 6 X2 2 X1 7 X2 8 X1 8 X2 1 2 3 Mechanical Installation 1 Install brackets Fix the brackets on the power supply subrack with bolts Users can choose proper installation position according to actual instance 2 Install the power su...

Страница 12: ...ower Supply System User Manual 88 00 76 20 289 80 465 00 482 00 Figure 2 2 Installation dimensions of NetSure 211 C45 S1 power supply system unit mm 88 00 465 00 482 00 76 20 289 8 Figure 2 3 Installation dimensions of NetSure 211 C45 S2 power supply system unit mm ...

Страница 13: ...nnectors between battery cells to avoid live state of the system after installation 4 Be careful not to reversely connect the battery Otherwise both the battery and the system will be damaged 1 Cable connection of NetSure 211 C45 S1 power supply system Before connecting AC input cables remove the back cover of the system as shown in Figure 2 4 AC cable entry hole Back cover Figure 2 4 Back view of...

Страница 14: ...re 2 7 Connection terminals back view Refer to Table 2 9 to connect the input and output cables Table 2 9 Connection descriptions of input and output cables Cable Connection From To AC input cable AC power AC input MCB DC output cable Load connection terminal Load Battery cable Battery string Battery connection terminal 2 4 2 Connecting Signal Cables 1 Cable connection of NetSure 211 C45 S1 power ...

Страница 15: ...Supply System User Manual 2 Cable connection of NetSure 211 C45 S2 power supply system The position of the dry contact and temperature probe connection terminal is shown in Figure 2 7 and the screen print is shown in Figure 2 9 A A amplified view Figure 2 9 Dry contact ...

Страница 16: ...e dry contacts Fasten the connection by tightening the screw on the terminal block Warning Notice Note The output dry contacts are normally open by default If users want to use normally closed contacts they need to pull out the monitoring module and change the NO COM connections to NC COM connections at the dry contact socket The position and definition of the dry contact socket is shown in the fo...

Страница 17: ...sensor if any has been installed correctly Startup preparations Check item OK Comments Make sure that all the MCB are switched off and all the fuses are removed Measure the AC input voltage Make sure the input voltage is within the allowable range Umin ___V Check that the battery string circuit is not closed Connect the disconnected batteries to the battery string circuit Measure with a voltmeter ...

Страница 18: ... do not need BC set the BC voltage to FC voltage plus 0 1V Measure the battery voltage with a multimeter and record it Enter main menu Maintenance password 1 RectTrim submenu Set the output voltage of the rectifier to the value of the battery voltage Insert the battery fuse Set the output voltage of the rectifier to 53 5V Enter the Batt Selection submenu Set the Mode parameter to Auto Note if the ...

Страница 19: ...r should be consistent with the actual number Check the voltage current current limiting point of rectifiers through the monitoring module They should agree with the actual parameters For the system configured with temperature sensor the monitoring module should display the battery ambient temperature Hold the probe of the temperature sensor and watch the monitoring module which should display the...

Страница 20: ...ver voltage point is too low If yes reset the value A mild over voltage does not affect the system operation However the rectifier will stop operation when the mains voltage is more than 305V Therefore if the power supply voltage is often high consult with the power grid maintenance personnel to improve it 3 AC Voltage Low Check if the AC Under voltage point is too high If yes reset the value When...

Страница 21: ...is a battery internal fault If yes replace the battery 2 Check if the battery room temperature is too high If yes cool down the battery room 4 2 Handling Rectifier Fault Handling indicator fault The symptoms of usual rectifier faults include green indicator run indicator off yellow indicator protection indicator on yellow indicator blink red indicator fault indicator on and red indicator blink The...

Страница 22: ...e Serious current sharing imbalance current imbalance 3 Check whether the rectifier communication is normal If not check whether the communication cable is in normal connection If the communication is normal while the protection indicator is on replace the rectifier Red indicator blinks Rect Fan Fails Fan fault Replace the fan Replacing rectifier fan If the rectifier fan is faulty it should be rep...

Страница 23: ...rectifier works normally You should make sure that 1 The monitoring module recognizes the new rectifier 2 The new rectifier shares current with other rectifiers 3 When this new rectifier is pulled out there is a corresponding alarm and the monitoring module displays the alarm If the new rectifier passes all the above tests the replacement is a success 6 Push the handle back into the front panel to...

Страница 24: ...le AC input under voltage alarm recovery point 15Vac higher than the AC input under voltage alarm point AC input over voltage protection point Default 305Vac 5Vac AC input over voltage protection recovery point 10Vac lower than the AC input over voltage protection point AC input under voltage protection point Default 80Vac 5Vac AC input under voltage protection recovery point 15Vac higher than the...

Страница 25: ...nitoring module the rectifier will shut down and hold that state Manual resetting is required to restore the operation Manual resetting Resetting can be done manually through the monitoring module or by removing the rectifier from system Temperature derating 20 C 45 C 1000W 45 C 75 C linear derating 75 C 0W EMC CE Class A EN55022 RE Immunity to EFT Level 4 EN61000 4 4 Immunity to ESD Level 3 EN610...

Страница 26: ... 3 10 2 10 1 12 11 10 9 8 7 6 5 4 3 2 1 Connect to Connect from NO 10 Dry 9 IB0 connector 12 11 2 1 4 X1 31 4 X1 20 4 X1 22 4 X1 28 4 X1 30 4 X1 29 J1 J2 DA411X3 Alarm board 6 Busbar 5 6 8 9 10 5 4 3 2 1 3 4 7 J218 4 X1 49 4 X1 47 4 X1 35 1 X1 6 3 X1 2 3 X1 1 2 1 2 2 8 J207 1 8 J207 2 12 9 12 12 12 11 6 J1 1 5 6 5 6 3 1 3 1 1 2 5 6 1 2 49 50 47 48 45 46 43 44 41 42 39 40 37 38 35 36 33 34 31 32 29...

Страница 27: ...217 4 31 Busbar 1 Line Load Line Load Line Load Line Load X1 BAT CB W03 4 20 4 22 4 30 4 36 7 J218 4 41 4 39 4 5 6 1 2 3 Load Line 1 2 4 32 4 44 Shunt 2 BLVD 3 2 1 12 DO1 COM 12 DO2 NO 12 DO2 COM 12 DO1 NO 12 DI1 12 DI1 12 DI2 12 DI2 8 W06 6 SA411X3 4 X5 3 10 AC CB W04 W04 7 L1 6 L1 7 N 6 N 4 3 2 1 N L 11 IB0 NC COM NO DO2 NC COM NO DO1 DI2 DI1 13 BAT 7 J218 LOAD1 LOAD2 BAT CB Line 12 Load 11 DO2 ...

Страница 28: ... Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltage Disconnection LVD Low Voltage Disconnection MCB Miniature Circuit Breaker Ph A Phase A PWD Password Rect Rectifier Shunt coeff Shunt Coefficient SPD Surge Protection Device SW Version Software...

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