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KTM

 OM-2 GRATITE

®

 SEAT BALL VALVES

INSTALLATION AND OPERATION MANUAL

Please read through this manual completely 
before operating the valves.
OM-2 Gratite Seat Ball Valves are usable for toxic 
or high temperature/high pressure fluid.
Please use the valves according to warnings and 
cautions described in this document. Failure to 
do so could result in an accident due to wrong 
storage, installation, operation, maintenance and 
disassembling and/or serious damage.
Please keep this manual in a handy place for 
immediate reference; be sure to provide it to 
purchaser, contractor, piping designer, user, 
operator or maintenance technician.

WARNING

A potentially hazardous situation which, if not 
avoided, could result in death or serious injury.

CAUTION

A potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury.

The contents of this manual is effective as of 
August 2007.
KTM reserves the right to discontinue the 
manufacture of, change or modify design 
and/or construction of any KTM product during 
the manufacturing procedure, without incurring 
any obligation to accept for credit, to replace or 
furnish or install such changes or modifications 
on products previously or subsequently sold. 
This document is subject to changes without 
notice.

1 SAFETY PRECAUTIONS

Precautions for using KTM valves safely are 
highlighted with the following two warning 
signs according to the level of danger posed. 
Please read the postscript carefully to ensure 
safety and prevent any damage before starting 
to use the product.

SELECTION GUIDE

Example:

EB11

G

31

CC

A15

15

Valve codes
EB11

  ASME 150

EB12

  ASME 300

 JIS10K

 JIS20K

 

JPI 150

 

JPI 300

Sub-codes
G

 

Gratite Seat

Body codes
31

 

CF8 / SCS13A

32

 

CF8M / SCS14A

62

 

WCB / SCPH2

Trim codes
CC

 

Standard trim materials

Flange codes
A15

 

ASME 150

J10 

JIS10K

P013 

JPI 150

A30

 

ASME 300

J20 

JIS20K

P033 

JPI 300

Size

15 mm ~ 200 mm (½" ~ 8")

© 2017 Emerson. All Rights Reserved.

Emerson.com/FinalControl

VCIOM-02453-EN 19/04

Before installation these instructions must be fully read and understood

Содержание KTM OM-2 GRATITE

Страница 1: ... right to discontinue the manufacture of change or modify design and or construction of any KTM product during the manufacturing procedure without incurring any obligation to accept for credit to replace or furnish or install such changes or modifications on products previously or subsequently sold This document is subject to changes without notice 1 SAFETY PRECAUTIONS Precautions for using KTM va...

Страница 2: ...d in an environment exposed to gas an appropriate type and material should be used to prevent corrosion or rusting Details on the component materials are provided in the catalogs 2 To prevent accidents custom made valves for special treatment and operation should be ordered for specific applications using oxygen and hydrogen peroxide 4 STORAGE AND PRESERVATION BEFORE INSTALLATION The storage of th...

Страница 3: ...ty CAUTION 1 Ensure that there are no solid objects such as pieces of wood plastic or packing materials within the valve or on the valve seat It is recommended to flush pipes before installing the valve If this is not possible the installed valve must be in its open position before flushing takes place 2 Unless otherwise recommended by KTM the valves should be installed with the ball in open posit...

Страница 4: ...he handle is reliably inserted into the stem s end Insufficient insertion and forced operation of the handle may result in damage or injury if the handle slips out 2 Excessive handle operation may break the lever injure the operator and or deform the stopper or the stem which may also result in seat leakage 3 Be careful in handling the valve where high temperature fluid flows in the pipeline The h...

Страница 5: ...e valve This procedure should be performed every 3000 operation cycles or every six months of service When gland packing is expected to be loosened due to the heat cycle retighten the screws every two months of service or every 1000 operational cycles FIGURE 7 EB11G 15 mm 100 mm 4 EB12G 15 mm 100 mm 4 FIGURE 8 EB11G 125 mm 200 mm 5 8 EB12G 125 mm 200 mm 5 8 Gland bolt Stopper Stopper Gland bolt Gl...

Страница 6: ...and slurry in the fluid Fluid sticks to ball and seats 1 Clean the inside of the valve If necessary replace ball or seats or replace with ball valve equipped with metal seats 2 Ball is corroded by fluid 2 Replace with ball made of corrosion resistant material 3 Seat and cushion deformation due to abnormal pressure rise in the cavity 3 Replace by ball equipped with small purge hole to release abnor...

Страница 7: ...without disassembling Sending the valves back to us and requesting repair 12 WARRANTY The warranty period is one year from the date of installation by the first use of the goods or eighteen 18 months from the date of shipment to the first user whichever occurs first Neither Emerson Emerson Automation Solutions nor any of their affiliated entities assumes responsibility for the selection use or mai...

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