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Instruction Manual

D103416X012

SS-84PSV4 Valve

September 2022

3

Installation

When welding buttweld end valves in line, it is recommended to remove the control valve trim in order to prevent
damage to trim parts. If the trim cannot be removed, the valve should be left in the fully open position. Key numbers in
installation procedures are shown in figure 8 unless otherwise indicated.

  WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed
where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such
injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes
and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.

  WARNING

The valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop,
and controlled fluid conditions indicated when the valve was ordered. Responsibility for the safety of process media and
compatibility of valve materials with process media rests solely with the purchaser and end‐user. To avoid possible personal
injury and because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do
not apply any other conditions to the valve without first contacting your 

Emerson sales office

.

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could
result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the
atmosphere around the valve is flammable. If the atmosphere around the valve or the process fluid is flammable,
electrically bond the drive shaft to the valve.

Note

Standard graphite packing is composed of all conductive graphite ribbon packing. Alternate shaft‐to‐valve body bonding is
available for hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve (see the following
step).

1.  If the valve is to be stored before installation, protect the buttweld ends and keep the valve body cavity dry and free

of foreign material.

2.  The valve is normally shipped as part of a control valve assembly, with an actuator mounted on the valve. If the

valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator
according to the Actuator Mounting section and the appropriate actuator instruction manual.

3.  Standard flow direction is forward flow, spherical face of the ball is upstream.
4.  Install the valve in a horizontal pipeline with the drive shaft in the horizontal position.

NOTICE

Do not allow the valve to be installed in the pipeline with the drive shaft in the vertical position because of excessive wear
to valve component parts.

Содержание Fisher Vee-Ball SS-84PSV4

Страница 1: ...gure 1 It also outlines the assembly and testing procedures for the NPS 4x3 CL2155 and NPS 5x3 CL2075 SS 84PSV4 rotary ball valve designed for use with the 1052PSV size 60 rotary actuator The SS 84PSV4 valve is the pressurizer spray valve for use in third generation PWR Nuclear Generating Stations The NPS 4x3 valve body has NPS 4 buttweld ends and the NPS 5x3 valve body has NPS 5 buttweld ends Bot...

Страница 2: ... SS 84PSV4 valve without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson sales office before pro...

Страница 3: ...nd end user To avoid possible personal injury and because some valve trim material combinations are limited in their pressure drop and temperature ranges do not apply any other conditions to the valve without first contacting your Emerson sales office The valve drive shaft is not necessarily grounded to the pipeline when installed Personal injury or property damage could result from an explosion c...

Страница 4: ...ssurizing the pipeline Lifting Guidelines WARNING Failure to follow these lifting guidelines and accepted lifting and rigging practices could result in property damage and personal injury or death All lifting and rigging must be completed in accordance with federal national provincial state and local regulations and applicable lifting and rigging equipment standards Only personnel trained in prope...

Страница 5: ... 2 Lifting Guidelines VALVE ACTUATOR ASSEMBLY VALVE ONLY ACTUATOR ONLY W100061 W100062 W100063 Lifting Valve Actuator Assembly To lift the assembly insert 3 4 10 thread size hoist rings into the two tapped holes on the top of the valve body These two tapped holes will carry most of the weight but the assembly must be balanced using one or more straps on the 1052PSV casing as shown in figure 2 The ...

Страница 6: ...ed D Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve D Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Drain the process media from both sides of the valve D Vent the power actuato...

Страница 7: ...lar tool to drive the lever or actuator off the valve shaft Driving the lever or actuator off the valve shaft could damage the ball seal and valve If necessary use a puller to remove the lever or actuator from the valve shaft It is okay to tap the puller screw lightly to loosen lever or actuator but hitting the screw with excessive force could damage the ball seal and valve 3 Remove the clamped le...

Страница 8: ...y bushing and thrust washer keys 9 7 and 8 from the valve body If needed use a rubber mallet or blunt tool to tap the drive shaft out from the actuator end of the valve body Take care not to damage the drive shaft spline 10 With the trim parts removed use packing removal tools to pull the metal packing box rings and packing set keys 154 and 15 out of the packing bore of the valve body 11 Do not sc...

Страница 9: ...ottom flange hole 7 Install the thrust washer key 8 on the drive shaft thrust collar pin assembly key 9 Locate the thrust washer on the actuator side of the thrust collar in figure 3 8 Install a journal bushing key 7 on the drive shaft thrust collar pin assembly key 9 on the side next to the Vee Ball splined connection end Note Place the smaller OD end next to the thrust collar see figure 3 9 Inst...

Страница 10: ...osed position Note The Vee Ball open position is restricted to 80 degree rotation from the closed position so the vee notch contour on the Vee Ball will retain the sleeve seal package in place 14 Install a journal bushing key 7 into the bottom flange key 5 The small OD end of the bushing is placed toward the bottom flange Figure 7 Positive Stop Packing Loading Method 15 Install the spiral wound ga...

Страница 11: ...ey 25 Note If the stop screws and nuts keys 17 and 18 were adjusted during disassembly refer to the Packing Adjustment section in this instruction manual before proceeding 3 Install the stop flange key 16 with cap screws and hex nuts keys 17 and 18 against the packing follower key 25 4 Install three Belleville springs key 160 on top of the stop flange key 16 Orient the Belleville stack as shown in...

Страница 12: ...ap B for the stop flange stop screws key 19 and the bottom of the packing flange key 26 Torque the nut key 18 to 41 NSm 30 lbfSft Packing Load Adjustment Use the following steps to increase the packing load from nominal to maximum packing load 1 Loosen the stop nuts key 18 and retract the two 3 8 24 x 1 75 stop cap screws key 19 three full turns 2 Apply thread locking compound medium strength key ...

Страница 13: ...surface of the ball 9 Remove the drive shaft collar assembly bushing and thrust washer keys 9 7 and 8 from the valve body If needed use a rubber mallet or blunt tool to tap the drive shaft out from the actuator end of the valve body 10 With the trim parts removed use packing removal tools to pull the metal packing box rings and packing set keys 154 and 15 out of the packing bore of the valve body ...

Страница 14: ... rotate the Vee Ball to the closed position until it is centered in the seat Final closed position will be accomplished using the Precise Valve Actuator Closed Position Adjustment procedure in the 1052PSV actuator instruction manual 13 During the remaining body assembly procedures care should be taken to keep the Vee Ball in the closed position Note The Vee Ball open position is restricted to 80 d...

Страница 15: ...section of this instruction manual Disassemble and inspect Vee Ball sleeve seal and piston ring for excessive wear or scratches Other Consult your Emerson sales office Actuator Mounting The actuator is right hand mounted in a push down to open PDTO configuration 1 Tighten the bolted joints on this valve actuator assembly using the criss cross pattern shown in figure 6 Tighten each bolt evenly and ...

Страница 16: ...781X0132 5 Bottom Flange 1 GE39204X012 6 Packing Flange Stud 5 8 11 X 4 50 2 1P2616X0022 7 Bushing 2 1V9110X00A2 8 Thrust Washer 1 19A3683X102 9 Shaft Collar Pin assy 1 GE39207X012 11 Spiral Wound Gasket 1 17A4147X022 14 Nut Hex Heavy 7 8 9 UNC 2B 12 1C1727X0912 15 Packing Set 1 GE39218X012 17 Cap Screw Hex Hd 3 8 24 X 1 25 2 1A3683X0022 18 Hex Nut Jam 3 8 24 4 1A680335252 19 Cap Screw Hex Hd 3 8 ...

Страница 17: ...n Maintenance is a necessary requirement to ensure positive performance during the expected life of the valve Emerson recommends replacing this component every 6 years N A Graphite does not exhibit a tendency to degrade over time 17A4147 17A4147X022 Spiral Wound Gasket Key 11 1 Non Safety Related O n Routine maintenance of the valve including replacing the gasket is a manufacturer s recommendation...

Страница 18: ...ty Related O n Replacement parts should be on hand in case of loss damage or excessive wear during maintenance N A Does not exhibit a tendency to degrade over time 1A3683 1A3683X022 Cap Screw 1 25 in Lg Key 17 2 Non Safety Related O n Replacement parts should be on hand in case of loss damage or excessive wear during maintenance N A Does not exhibit a tendency to degrade over time 1A6803 1A6803352...

Страница 19: ...tion Manual D103416X012 SS 84PSV4 Valve September 2022 19 Figure 8 Exploded View Fisher SS 84PSV4 Valve Body Assembly GE39222 D PARTS NOT SHOWN 23 28 93 PARTS NOT USED AGAINST PAINTED SURFACES 146 j APPLY LUB ...

Страница 20: ...are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2009 2022 Fisher Controls International LLC All rights reserved Fisher and Vee Ball are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo ...

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