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Instruction Manual

D103435X012

V150E Valve

July 2017

15. When the above conditions are met, tack weld the taper key (key 4) to the ball ear on the head end of the key (see

figures 8 and 10). Use a:

1/8 inch diameter weld on NPS 3x4, 4x6, 6x8 valves,

3/16 inch diameter weld on NPS 8x10 and 10x12 valves

16. Use the pry to move the ball tightly against the bearing on the actuator side of the valve to help ensure correct

side-to-side centering of the ball (key 2) on the seal (key 11). See figure 4.

17. Be sure that the HD seal is fully installed in the valve. Carefully rotate the ball to engage the HD seal while applying

force across the middle of the seal to compress the wave spring until the ball is fully engaged. Be cautious during
this process, knowing that excessive force may damage the ball. Keep the ball in the engaged position going
forward.

18. Continue to check the ball's position and re-center if necessary during actuator mounting and packing

adjustments.

For all constructions:

Refer to Packing Maintenance, and other procedures as necessary to complete the assembly of

the valve.

Actuator Mounting

Use the appropriate actuator instruction manual, this section of this manual, and figure 9 of this manual when
mounting the actuator or changing actuator styles and positions.

1. To help ensure correct centering of the Vee‐Ball (key 2) on the seal (key 11), be sure the ball is closed when

mounting the actuator (for applications other than Spring Return Fail‐Open).

2. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. Only drive the lever

in if absolutely necessary.

3. Carefully wedge the ball solidly against the actuator‐side bearing, using a screwdriver or similar tool inserted

between the lower ear of the ball and the valve body. This will center the ball. See figure 4.

Figure 8. Taper Key Installation

MAXIMUM ENGAGEMENT OF TAPER KEY

31B0727‐E
A6035‐1

BALL
(KEY 2)

TACK WELD

TAPER KEY
(KEY 4)

DRIVE SHAFT
(KEY 6)

TACK WELD

TAPER KEY
(KEY 4)

MINIMUM ENGAGEMENT OF TAPER KEY

Table 4. Taper Key Minimum Depth

Valve Size, NPS

Minimum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3x4, 4x6, 6x8

8x10, 10x12

4.8 (0.188)
5.6 (0.219)

Table 5. Taper Key Maximum Depth

Valve Size, NPS

Maximum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3x4, 4x6

6x8

8x10, 10x12

7.1 (0.281)
7.9 (0.312)
9.5 (0.375)

Содержание Fisher V150E

Страница 1: ...ing see the ENVIRO SEAL Packing System for Rotary Valves instruction manual D101643X012 Refer to separate manuals for information concerning the actuator positioner and accessories Do not install operate or maintain a V150E valve without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is importa...

Страница 2: ...e 6 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded Table 2 Valve Body Material End Connections and Ratings VALVE DESIGN VALVE BODY MATERIAL VALVE SIZE FLANGE END CONNECTIONS V150E CG8M DN 80x100 100x150 150x200 200x250 250x300 Compatible with PN 10 16 or JIS 10K raised face flanges NPS 3x4 4x6 6x8 8x10 10x12 Compatib...

Страница 3: ... packing is composed of all conductive graphite ribbon packing Alternate shaft to valve body bonding is available for hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve see the following step Attach the optional bonding strap assembly key 131 figure 2 to the valve drive shaft key 6 with the clamp key 130 figure 2 and connect the other end of the bon...

Страница 4: ...seize lubricant 3 Insert flat sheet line flange gaskets or spiral wound gaskets with compression controlling center rings that are compatible with the flowing media 4 Connect pressure lines to the actuator as indicated in the actuator instruction manual When an auxiliary manual actuator is used with a power actuator install a bypass valve on the power actuator if one is not supplied for use during...

Страница 5: ...alve packing area may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings D Check with your process or safety engineer for any additional measures that must be taken to protect against process media Packing Maintenance Key numbers in this procedure are show...

Страница 6: ...ot use a hammer or similar tool to drive the lever or actuator off the valve shaft Driving the lever or actuator off the valve shaft could damage the ball seal and valve If necessary use a puller to remove the lever or actuator from the valve shaft It is okay to tap the puller screw lightly to loosen lever or actuator but hitting the screw with excessive force could damage the ball seal and valve ...

Страница 7: ... install the assembly 4 Reconnect the actuator and lever in accordance with the orientations that were noted in step 3 of the disassembly procedures If necessary use figure 9 to identify the correct index marks 5 Refer to the appropriate actuator instruction manual to complete actuator assembly and adjustment 6 When the control valve is in operation check the packing follower for leakage and retig...

Страница 8: ...ING FLANGE STUD KEY 100 PACKING BOX RING KEY 107 PACKING FLANGE KEY 102 SPRING PACK ASSEMBLY KEY 103 PACKING SET KEY 105 PACKING FLANGE NUT KEY 101 LUBRICANT KEY 113 PACKING FLANGE STUD KEY 100 PACKING BOX RING KEY 107 NOTE INCLUDES ZINC WASHERS KEY 36 FOR GRAPHITE RIBBON PACKING ONLY GRAPHITE RIBBON PACKING FOR V150E PTFE V RING PACKING FOR V150E STANDARD PACKING ENVIRO SEAL PTFE PACKING SYSTEM E...

Страница 9: ... open position until it is no longer in contact with the HD seal CAUTION Due to the ball shape take care when you rotate either the front skirted edge or the circular back edge of the ball out of the HD seal as the seal could be damaged 2 With the inlet side of the valve facing up push the HD metal seal key 11 into the valve body key 1 CAUTION Exercise care to avoid damaging components in the foll...

Страница 10: ...h the outlet end of the valve In NPS 6x8 and larger valves there is room to manipulate the seal around the ball and remove it from the outlet end Remove the wave spring key 13 and the radial seal key 37 4 If replacement of the ball shafts keys 6 or 9 or bearings key 10 is needed proceed to the Bearing and Ball Maintenance procedure If only the seal is to be replaced proceed to the Installing HD Me...

Страница 11: ... valve body on a flat surface with the outlet side of the valve facing up a On all sizes without the ball installed the HD seal can be installed by pushing the HD seal past the wave spring and radial seal making sure the HD metal seal remains level Following this install the remaining trim components as explained under the Bearing and Ball Maintenance section and specifically the Assembly heading ...

Страница 12: ...ke sure the ball will not rotate see warning above Provide support for the ball during the following disassembly 3 Working from the small end of the groove pin key 7 use a pin punch to drive the groove pin out of the ball ear and follower shaft For tack welded taper keys driving the taper key out of the ball ear will shear the tack welding 4 Locate the small end of the taper key key 4 Using a pin ...

Страница 13: ...ench with the inlet side down and carefully install the ball into the valve body cavity from the outlet end When installing the ball key 2 into the valve body assembly firmly support the ball while installing the shafts in the following steps 5 Installing the follower shaft key 9 D For NPS 3x4 valves The follower shaft key 9 should already have been inserted into the ball ear before the ball was p...

Страница 14: ... the ball and into the ball 9 Insert the taper key key 4 into ball and drive shaft keys 2 and 6 as shown in figure 8 The taper key inserts with the flat side of the key facing the drive shaft key 6 10 Using a flat end punch drive the groove pin key 7 into the ball ear and follower shaft until it is flat with the ball ear surface Stake both ends of the pin hole with a center punch to ensure the gro...

Страница 15: ... of the valve Actuator Mounting Use the appropriate actuator instruction manual this section of this manual and figure 9 of this manual when mounting the actuator or changing actuator styles and positions 1 To help ensure correct centering of the Vee Ball key 2 on the seal key 11 be sure the ball is closed when mounting the actuator for applications other than Spring Return Fail Open 2 Clean the v...

Страница 16: ...osition the ball in the proper location D When viewed from the valve body inlet the ball is in the proper position when the flat spot on the top of the ball is exactly in the center of the seal package Make a copy of the centering template in figure 13 out of a suitable stiff material Place the centering template in the opening at the seal See figure 12 Find the center of the template and make sur...

Страница 17: ...Instruction Manual D103435X012 V150E Valve July 2017 17 Figure 9 Index Marks for Actuator Lever Orientation GG08274 A ...

Страница 18: ...Instruction Manual D103435X012 V150E Valve July 2017 18 Figure 10 Exploded View Fisher V150E GG07077_A PARTS NOT SHOWN KEY 30 31 35 36 AND 57 ...

Страница 19: ... NPT 28 150x200 207 101 214 154 164 25 4 152 31 8 17 5 1 2 NPT 46 200x250 248 123 5 208 189 232 31 8 235 46 17 5 3 4 NPT 87 250x300 297 147 208 216 260 31 8 235 46 17 5 3 4 NPT 123 NPS 1 Inch APPROXIMATE WEIGHT A B D G K SO T U W E optional lbs 3x4 6 50 3 23 8 43 4 37 5 12 0 75 5 98 1 25 0 56 1 2 NPT 58 4x6 6 42 2 99 8 43 5 00 5 55 0 75 5 98 1 25 0 56 1 2 NPT 61 6x8 8 15 3 98 8 43 6 06 6 46 1 00 5...

Страница 20: ...Centering Template Dimensions VALVE SIZE A B C D DN mm 80x100 127 63 24 38 100x150 157 82 36 44 150x200 216 117 21 51 200x250 270 139 12 57 250x300 324 203 2 60 NPS Inches 3x4 5 00 2 50 0 94 1 50 4x6 6 19 3 25 1 42 1 75 6x8 8 50 4 62 0 82 2 00 8x10 10 62 5 50 0 48 2 25 10x12 12 75 8 00 0 09 2 38 19B8493 E0741 A B C D ...

Страница 21: ...ing flange 1 1 103 Spring pack assembly 1 1 105 Packing set 1 1 106 Anti extrusion washer 2 107 Packing box ring 2 1 1 Tag 1 1 Tie Cable 1 1 1 Diameter through the packing box 2 Not required for all sizes of V150E with 1 1 4 inch diameter shafts Repair Kits for ENVIRO SEAL Packing Repair kits include valves parts for shallow single packing depth for ENVIRO SEAL packing box construction Repair kits...

Страница 22: ...Ball Seal HD Heavy Duty Metal R30006 cobalt alloy 6 casting NPS 3x4 34B4766X032 NPS 4x6 34B4767X032 NPS 6x8 34B4768X032 NPS 8x10 34B4769X032 NPS 10x12 34B3365X032 Key Description Part Number 13 Wave Spring N07750 NPS 3x4 24B4760X012 NPS 4x6 24B4761X012 NPS 6x8 24B4762X012 NPS 8x10 24B4763X012 NPS 10x12 22B4509X012 16 Packing Set PTFE and carbon filled PTFE V ring NPS 3x4 and 4x6 12A8995X022 NPS 6x...

Страница 23: ...e PTFE packing NPS 3x4 and 4x6 12B7418X012 NPS 6x8 12B7442X012 NPS 8x10 and 10x12 12B7454X012 Key Description Part Number 107 Packing Box Ring W single and double PTFE packing NPS 3x4 and 4x6 16A6084X012 NPS 6x8 16A6085X012 108 Packing Ring 2 req d W double PTFE packing NPS 3x4 and 4x6 12A8992X022 NPS 6x8 12A8831X022 NPS 8x10 and 10x12 12A8953X022 109 Anti Extrusion Ring 2 req d NPS 3x4 and 4x6 PT...

Страница 24: ...pon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2010 2017 Fisher Controls International LLC All rights reserved Fisher Vee Ball ENVIRO SEAL and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson...

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