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Instruction Manual

D101643X012

ENVIRO-SEAL System - Rotary Valves

February 2019

3

Installation

Use these instructions to install ENVIRO‐SEAL packing in valves that have standard packing, or when inspecting or
replacing ENVIRO‐SEAL packing.

If you are changing the packing system material from standard graphite to ENVIRO‐SEAL graphite or ENVIRO‐SEAL
PTFE packing, the packing friction for ENVIRO‐SEAL packing will be lower than it was for the standard packing.
Therefore, no change should be needed in actuator sizing.

If you are changing the packing system material from standard PTFE to ENVIRO‐SEAL graphite or ENVIRO‐SEAL PTFE
packing, the packing friction will increase. Contact your 

Emerson sales office

 to determine if your existing actuator will

be large enough.

  WARNING

Always wear protective gloves, clothing and eyewear when performing any maintenance operations to avoid personal
injury.

To avoid personal injury or property damage resulting from the sudden release of pressure, do not install the valve
assembly where service conditions could exceed the limits given in this manual, the appropriate valve instruction manual,
or the limits on the appropriate name plates. Use pressure relieving devices as required by government or accepted
industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.

If installing into an existing application, also refer to the WARNING at the beginning of the Removing the Actuator section
in this instruction manual.

Removing the Actuator

  WARNING

Avoid personal injury from sudden release of process pressure or uncontrolled movement of parts. Before performing any
maintenance operations:

D

 Do not remove the actuator from the valve while the valve is still pressurized.

D

 Always wear protective gloves, clothing and eyewear when performing any maintenance operations to avoid personal

injury.

D

 Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D

 Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

D

 Vent the power actuator loading pressure and relieve any actuator spring precompression.

D

 Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D

 The valve packing box may contain process fluids that are pressurized, 

even when the valve has been removed from the

pipeline.

 Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

D

 Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Содержание Fisher ENVIRO-SEAL

Страница 1: ...ameters The system can be used with many rotary valves as shown in tables 1 and 3 Refer to appropriate valve and actuator instruction manuals for necessary information relating to the disassembly and assembly of the valve and actuator ENVIRO SEAL packing systems utilize a Belleville coned disk spring system Do not install operate or maintain the ENVIRO SEAL packing system valve actuator or accesso...

Страница 2: ...These application conditions apply for double PTFE only in the valve types where double PTFE is available Valve Actuator Shaft Coupler To install an ENVIRO SEAL packing system on an A11 A31A A31D or 8532 valve with a non standard non Fisher produced actuator may require a special valve actuator shaft coupler Table 10 contains a list of valve actuator combinations and part numbers for the new coupl...

Страница 3: ...measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Removing the Actuator section in this instruction manual Removing the Actuator WARNING Avoid personal injury from sudden release of process pressure or uncontrolled movement of parts Before performing any maintenance operations D Do not remove th...

Страница 4: ...dition is critical in obtaining a good seal If the valve shaft surface is scratched nicked or worn replace the valve shaft before installing the ENVIRO SEAL Packing System Refer to the appropriate valve instruction manual to replace the valve shaft Key number locations are shown in figures 2 and 4 for Vee Ball eccentric plug 8560 and A41 valves and in figures 3 and 5 for A11 A31A A31D and 8532 val...

Страница 5: ...PPLY LUBRICANT THESE TWO SURFACES MUST REMAIN PARALLEL AS YOU ALTERNATELY AND EVENLY TIGHTEN THE PACKING NUTS KEY 101 Note ENVIRO SEAL PTFE packing systems can be used in either vacuum or positive pressure service It is not necessary to reverse ENVIRO SEAL PTFE packing components in vacuum service Make sure that the Belleville springs are stacked properly and packing box parts are assembled in the...

Страница 6: ... place another anti extrusion washer key 106 into the packing box after the packing set key 106 is not used with graphite packing e Place the second packing box ring key 107 into the packing box f Locate the new spring pack assembly key 103 Remove the O ring and packing springs from the packing follower Use the packing follower to press the packing components into the packing box Remove the packin...

Страница 7: ...y 101 Hand tighten them Note In general the following tightening procedure applies to all ENVIRO SEAL packing systems both sliding stem and rotary CAUTION Excessive force could cause valve body bushing displacement in Non Series B Vee Ball valves allowing Vee Ball misalignment excessive seat leakage or stalling of the actuator Note Lubrication is required for the packing studs and nuts Although it...

Страница 8: ...APHITE RINGS 1 1 2 2 2 2 3 3 3 3 14B0086 A DOC Note the following definitions You will need them for the next few steps The target load is the point where the Belleville springs are designed for optimum performance when they are compressed to 85 of their maximum deflection or nearly flat Maximum deflection is when the springs are 100 compressed or completely flat 12 You will obtain maximum benefit...

Страница 9: ...Sm 25 ftSlbs increments to any one flange nut at a time Excessive over torquing of the flange nuts may cause the studs to break D For PTFE packing loosen each packing flange nut 1 2 turn 180_ of rotation D For graphite packing loosen each packing flange nut 1 4 turn 90_ of rotation The target load of 85 compression has now been reached 13 Install the actuator Refer to the appropriate valve and act...

Страница 10: ...VEE BALL VALVES SIZE 12 7 AND 15 9 1 2 AND 5 8 SHAFT A11 and A31A SIZE 14 3 9 16 SHAFT PTFE A41 ECCENTRIC DISK ECCENTRIC PLUG AND VEE BALL VALVES SIZE 19 1 3 4 22 2 7 8 AND 25 4 1 SHAFT A11 SIZE 14 3 AND 19 1 9 16 AND 3 4 SHAFT A31A SIZE 17 5 AND 23 8 11 16 AND 15 16 SHAFT PTFE A41 ECCENTRIC DISK ECCENTRIC PLUG AND VEE BALL VALVES SIZE 19 1 3 4 38 1 1 1 2 44 5 1 3 4 53 8 2 1 8 63 5 2 1 2 76 2 3 AN...

Страница 11: ... the packing bore after you have removed the packing An easy method for cleaning debris and minor imperfections from the bore is to use a brake cylinder hone attached to an electric drill This method will do a good job of cleaning the packing bore without changing the dimension of the bore When you have completed this exercise a good guideline to use in checking the condition of the packing bore i...

Страница 12: ...15 9 19 1 19 1 25 4 31 8 31 8 38 1 44 5 54 1 2 5 8 5 8 3 4 3 4 1 1 1 4 1 1 4 1 1 2 1 3 4 2 1 8 Table 3 Applicable Valve Sizes and Shaft Diameters cont VALVE VALVE SIZE NPS PRESSURE CLASS VALVE SHAFT DIAMETER mm Inches BV500 1 1 1 2 2 3 4 6 150 300 15 9 15 9 15 9 15 9 25 5 25 5 5 8 5 8 5 8 5 8 1 1 CV500 3 4 6 8 10 12 150 300 600 25 4 31 8 38 1 38 1 44 5 53 8 1 1 1 4 1 1 2 1 1 2 1 3 4 2 1 8 V500 1 1...

Страница 13: ... one at the outboard end Select a kit from each column of the following table Packing boxes in V500 and CV500 valve bodies may be deep drilled at one time standard on all CV500 and always available as an option If the valve body being retrofitted has a deep packing box use the longer packing box ring key 107 from the original packing Discard the 3 mm 1 8 inch packing box ring from the retrofit kit...

Страница 14: ...FIT KITS PACKING BOX END Actuator End Outboard End for 8510B Only Actuator End Outboard End for 8510B Only 12 7 1 2 RRTYXRT0012 RRTYXRT0082 RRTYXRT0312 RRTYXRT0382 15 9 5 8 RRTYXRT0022 RRTYXRT0092 RRTYXRT0322 RRTYXRT0392 19 1 3 4 RRTYXRT0032 RRTYXRT0102 RRTYXRT0332 RRTYXRT0402 25 4 1 RRTYXRT0052 RRTYXRT0112 RRTYXRT0352 RRTYXRT0412 31 8 1 1 4 RRTYXRT0062 RRTYXRT0122 RRTYXRT0362 RRTYXRT0422 38 1 1 1...

Страница 15: ...562 300 47 6 1 7 8 RRTYXRT0582 14 150 34 9 1 3 8 RRTYXRT0592 300 50 8 2 RRTYXRT0602 16 150 38 1 1 1 2 RRTYXRT0612 300 57 2 2 1 4 RRTYXRT0622 18 150 44 5 1 3 4 RRTYXRT0632 300 63 5 2 1 2 RRTYXRT0642 20 150 50 8 2 RRTYXRT0652 24 150 63 5 2 1 2 RRTYXRT0662 A11 Valve Size NPS Pressure Class Shaft Diameter PTFE Retrofit Kits Graphite Retrofit Kits 3 600 14 3 9 16 12B4122X012 12B4125X012 4 19 1 3 4 14B3...

Страница 16: ...t supplied by Emerson Automation Solutions should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Table 8 Repair Kits for Fisher Vee Ball Eccentric Plug 8560 8510B and A41 Valves Shaft Diameter mm Inch PTFE Kits Graphite Packing Set 12 7 1 2 15 9 5 8 1...

Страница 17: ... 150 44 5 1 3 4 RRTYX000212 300 63 5 2 1 2 RRTYX000222 20 150 50 8 2 RRTYX000182 24 150 63 5 2 1 2 RRTYX000222 A11 Valve Size NPS Pressure Class Shaft Diameter PTFE Packing Kits Anti Extrusion Ring 3 Graphite Packing Kits Packing Box Ring 3 600 14 3 9 16 12B9122X012 12B9121X012 13B8816X022 12B9118X012 4 19 1 3 4 12B7414X012 12B7418X012 13B8816X052 16A6084X012 6 28 6 1 1 8 12B9078X012 12B9084X012 1...

Страница 18: ...50 Fisher 1031 Size 26 Fisher 1031 Size 33 Fisher 1032 XL680 XL1370 5M Gear Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 Bettis CB 525 Bettis CB 725 Bettis HD 251 5 Bettis HD 521 721 722 Fire Sentry Limitorque T 100 13B1610X012 13B1611X012 13B1613X012 13B1601X012 13B1602X012 13B1905X012 13B1605X012 13B1906X012 13B1604X012 13B1606X012 13B1609X012 13B1603X012 13B1608X012 13B1607X012 28 5 ...

Страница 19: ...cted Actuators SHAFT DIAMETER mm INCH Valve Size Actuator Type Coupler Part No 14 3 9 16 NPS 3 CL150 300 NPS 3 CL150 300 NPS 3 CL150 300 NPS 3 CL150 300 Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 V160124X012 V160125X012 V151828X012 V154549X012 17 5 11 16 NPS 4 CL150 300 NPS 4 CL150 300 NPS 4 CL150 300 NPS 4 CL150 300 Bettis CB 315 Bettis CB 415 Bettis CB 420 Bettis CB 520 V160108X012 ...

Страница 20: ... are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E1991 2019 Fisher Controls International LLC All rights reserved Fisher ENVIRO SEAL and Vee Ball are marks owned by one of the companies in the Emerson Automation Solutions business division of Emerson Electric Co Emerson Automation Solutions Emerson and t...

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