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Installation

 

 WARNING

Personal injury, equipment damage 

or leakage due to escaping steam 

or bursting of pressure-containing 

parts may result if this regulator is 

overpressured or is installed where 

service conditions could exceed the 

limits given in Specifications section on 

page 2 and on the appropriate nameplate, 

or where conditions exceed any ratings 

of the downstream piping or piping 

connections. To avoid such injury or 

damage, provide pressure-relieving or 

pressure-limiting devices to prevent 

service conditions from exceeding 

those limits. Type 92C regulators and 

their installations should be checked 

for compliance with all applicable codes 

such as the ANSI B31.1-1977 Power 

Piping standard and the ASME Boiler and 

Pressure Vessel code.

Use a qualified personnel when installing, operating, 

and maintaining a Type 92C regulator. Make sure 

that there is no damage to or foreign material in the 

regulator and that all tubing and piping are clean and 

unobstructed. Install the regulator so that flow direction 

matches the arrow marked on the regulator body. 

Some typical Type 92C regulator installations are 

shown in Figures 3 and 4.
The Type 92C regulator may be installed in any 

orientation. However, the regulator should not be 

installed in a tall vertical pipeline where condensate 

could collect and create a pressure head affecting 

regulator performance.
Apply steam-compatible pipe compound to the 

external pipeline threads. Then, using acceptable 

piping procedures, install the regulator into  

the pipeline.
If continuous operation of the system is required 

during inspection and maintenance, install a three-

valve bypass around the regulator. If the flowing 

medium contains solids, install a proper size strainer 

upstream of the regulator.

Pilot-Operated Regulator

The Type 6392 pilot has three 1/4 NPT connections 

located in the pilot body. For proper operation of 

a pilot-operated regulator, the pilot supply and the 

regulator loading connections should be installed 

parallel to the flow direction arrow marked on the pilot 

body as shown in Figure 10, and the downstream 

control line should be installed in the pilot body 

connection as shown in Figures 3 and 10. If a pilot-

operated regulator is ordered, the pilot supply and 

the regulator loading connections will be made at 

the factory.

Note

Pilot is shown here above the main valve 

body for illustration purposes only. See 

Figures 1 and 10 for actual pilot position 

and appearance of pilot-supply line and 

loading-pressure tubing.

16A1547-A

A2523-1

Figure 4. 

Typical Pressure-Loaded Type 92C Regulator Installation

LOADING REGULATOR

STRAINER

BLEED RESTRICTION

TYPE 92C REGULATOR

BYPASS LINE

OPTIONAL PIPING FOR 

STEAM LOADING

6

Type 92C

Содержание Fisher 92C

Страница 1: ...pilot operated version uses inlet pressure as the operating medium no separate air supply is required The pressure loaded version is used where remote adjustment of the regulator pressure setting is required a 67 or 1301 Series regulator or 670 Series panel mounted regulator may be used as the loading regulator A Type 6492HM or 6492HTM safety override pilot is also available for the Type 92C The T...

Страница 2: ...he maximum allowable diaphragm differential pressure of 150 psi 10 3 bar for gray cast iron steel and stainless steel constructions must not be exceeded 1 Pressure temperature limits in this Instruction Manual and any applicable code limitations must not be exceeded Orifice Sizes NPS 1 2 DN 15 Main Valve 9 16 in 14 mm NPS 3 4 and 1 DN 20 and 25 Main Valves 3 4 in 19 mm is standard 9 16 in 14 mm is...

Страница 3: ... PART NUMBER AND COLOR SPRING WIRE DIAMETER SPRING FREE LENGTH psig bar In mm In mm Standard use up to 500 F 260 C 5 to 70 0 34 to 4 8 1E392627012 Green 0 170 4 32 2 00 50 8 20 to 150 1 4 to 10 3 1E392727142 Red 0 207 5 26 1 94 49 0 High pressure and or High temperature over 500 F 250 C 15 to 100 1 0 to 6 9 14B9941X012 Unpainted 0 192 4 88 1 96 49 8 80 to 200 5 5 to 17 2 14B9940X012 Unpainted 0 28...

Страница 4: ...TYPE 92C MAIN VALVE TOP VIEW TYPE 92C MAIN VALVE TYPE 6392 PILOT TYPE 6492HM SAFETY OVERRIDE PILOT TYPE 92C MAIN VALVE TYPE 6392 PILOT BLOCK VALVE GAUGE GAUGE TYPE 6392 PILOT TYPE 6392 PILOT BLOCK VALVE GAUGE TYPE 92C MAIN VALVE TYPE 92C MAIN VALVE TYPE 6492HM SAFETY OVERRIDE PILOT BLOCK VALVE TYPICAL TYPE 92C WITH TYPE 6492HM OR 6492HTM SAFETY OVERRIDE PILOT INSTALLATION 4 Type 92C ...

Страница 5: ... it registers under the diaphragm and forces the stem and plug to move upward The upward force of the spring causes the valve to close which decreases flow to the downstream system thus decreasing downstream pressure In hot air service supply air above the diaphragm becomes compressed and is vented to the atmosphere If a steam supply is used the steam is vented downstream Safety Override Pilot Pri...

Страница 6: ...in a tall vertical pipeline where condensate could collect and create a pressure head affecting regulator performance Apply steam compatible pipe compound to the external pipeline threads Then using acceptable piping procedures install the regulator into the pipeline If continuous operation of the system is required during inspection and maintenance install a three valve bypass around the regulato...

Страница 7: ... TYPE 92C MAIN VALVE Type 92C Safety Override System July 2008 Typ INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE INTERMEDIATE PRESSURE LOADING PRESSURE 36A1546 B A2520 1 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE Figure 5 Operational Schematic of Pilot Operated Type 92C Regulator Type 92C Safety Override System July 2008 Typ INLET PRESSURE OUTLET PRESSURE ATMOSPHERI...

Страница 8: ...ading supply is air or a downstream bleed line is required if the loading supply is steam This installation is shown in Figure 4 The pressure setting of a pressure loaded regulator is adjusted and determined by the pressure loading device In all cases check the pressure setting to make sure it is correct for the application Startup The maximum inlet pressure for a specific construction is stamped ...

Страница 9: ...s are subject to normal wear and must be inspected periodically and replaced as necessary The frequency of inspection and replacement depends upon the severity of service conditions and upon applicable Federal state and local codes and regulations WARNING Avoid personal injury or property damage from sudden release of pressure or uncontrolled steam or other process fluid Before starting disassembl...

Страница 10: ...rew the orifice key 3 and inspect the seating surface for nicks and scratches Replace if necessary 4 Clean the valve plug guide the valve plug the valve plug spring and the orifice keys 5 4 7 and 3 respectively 5 Coat the orifice threads with Never Seez or equivalent lubricant Then being careful not to damage the seating surface thread the orifice key 3 into the regulator body key 1 6 Place the va...

Страница 11: ... Unscrew the orifice key 5 Examine the orifice and plug seating surfaces for damage 2 Clean and replace parts as necessary Apply sealant to the orifice threads Thread the orifice into place and tighten using 19 to 25 ft lbs 26 to 34 N m of torque 3 Handle parts carefully and place the plug spring key 3 in the plug guide key 2 Slide the inner valve key 4 over the spring and into the plug guide Plac...

Страница 12: ...ragm Gasket 2 required for Gray Cast Iron body 3 required for Steel Stainless Steel body with Ethylenepropylene EPDM seat 16A1526X012 Steel Stainless Steel body with metal seat 3 required 1E3993X0012 Steel Stainless Steel body with metal seat High temperature 3 required 16A1526X022 10 Pitot Tube For Gray Cast Iron body Copper NPT 16A1525X012 For Steel body Copper NPT 1E399417012 CL150 RF 16A1525X0...

Страница 13: ...art Number 13 Control Spring Standard springs 416 Stainless Steel 5 to 70 psig 0 34 to 4 8 bar Green 1E392627012 20 to 150 psig 1 4 to 10 3 bar Red 1E392727142 Spring for use over 500 F 260 C 17 7 PH Stainless Steel 15 to 100 psig 1 0 to 6 9 bar 14B9941X012 20 to 25 psig 1 4 to 1 7 bar 14B9940X012 14 Upper Spring Seat Zinc plated steel 1B798525062 15 Jam Nut Plate steel 1A352224122 16 Adjusting Sc...

Страница 14: ...S ANTI SEIZE COMPOUND 16 14 13 17 10 12 2 15 18 19 26 11 9 8 4 5 7 1 6 3 L L S 9 15 14 13 9 12 10 8 1 4 7 5 2 9 6 3 S S 11 2 9 8 STEEL STAINLESS STEEL CONSTRUCTION GREY CAST IRON CONSTRUCTION 26A1536 A Figure 8 Type 92C Steam Regulator Assembly APPLY SEALANT S ANTI SEIZE COMPOUND 14 Type 92C ...

Страница 15: ... E0660 15 13 12 11 10 18 77 5 3 2 4 7 16 95 78 14 20 19 17 94 74 1 8 9 36A1545 A A2521 1 Figure 10 Type 6392 Pilot Mounting Parts 25 23 22 24 1 4 NPT PILOT SUPPLY CONNECTION 1 4 NPT REGULATOR SUPPLY CONNECTION 1 4 NPT DOWNSTREAM CONTROL LINE CONNECTION 15 Type 92C ...

Страница 16: ...re their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Manageme...

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