background image

Note

The control line should be as large as 

the tapped hole in the Type 92B.

    b.  The other end of the control line is connected to 

the downstream system. Place the tapped hole 

for this connection in a straight run of pipe 3 to 

5 ft / 0.91 to 1.52 m from the control valve when 

the valve body is the same size as the pipeline. 

If the valve body is smaller than the pipeline and 

requires swage nipples, place the tapped hole at 

a distance from the swage connection equal to 10 

times the pipe diameter. 

    c.  Do not locate the control line tap in an elbow, 

swage or other changes in configuration of the 

pipeline where turbulence or abnormal velocities 

may occur.

    d.  Do not locate the control line tap in a vessel (such 

as a deaerator) located immediately downstream 

of the control valve. Locate the tap in the pipeline 

leading to the vessel.

    e.  Slope the control line away from the Type 92B so 

that condensate can drain back into the pipeline.

    f.  Install a shutoff valve (not a needle valve) in the 

control line.

   g.  Install a pressure gauge in the control line or near 

the outlet of the Type 92B to aid in setting the  

outlet pressure.

CAUTION

The maximum inlet and outlet pressures 

for which this Type 92B has been 

manufactured should not be exceeded. 

These pressures are stamped on the 

nameplates attached to the main valve 

and pilot.

Startup and Adjustment

!

WARNING

Failure to remove accumulated 

condensate may result in severe 

condensation induced water hammer 

which can result in personal injury  

or death.

TYPE 6492HM SAFETY 

OVERRIDE PILOT

TYPE 92B PILOT

TYPE 92B MAIN VALVE

TYPE 92B MAIN VALVE

TYPE 92B PILOT

TOP VIEW

TYPE 92B 

MAIN VALVE

TYPE 6492HM SAFETY 

OVERRIDE PILOT

TYPE 92B PILOT

TYPE 92B MAIN VALVE

TYPE 92B PILOT

SIDE VIEW

Figure 5. 

Safety Override System Installation

7

Type 92B

Содержание Fisher 92B

Страница 1: ... Type 92B is also available with a Type 6492HM or 6492HTM safety override pilot Product Description The Type 92B Pressure Reducing Valve is the standard steam valve for industry It can withstand dirty operating environments while providing accurate and stable pressure control The Type 92B is applied as a main pressure reducing valve in industrial process heating applications such as heat exchanger...

Страница 2: ...NPS DN Cast Iron Body Steel or Stainless Steel Body 1 25 NPT NPT SWE 1 CL150 RF CL300 RF and PN 16 25 40 RF 1 1 2 and 2 40 and 50 NPT CL125 FF and CL250 RF 3 and 4 80 and 100 CL125 FF and CL250 RF CL150 RF CL300 RF PN 16 RF and PN 25 40 RF 1 Available in steel bodies only Table 2 Outlet Pressure Ranges PILOT TYPE OUTLET PRESSURE PART NUMBER COLOR CODE SPRINGWIREDIAMETER SPRING FREE LENGTH psig bar...

Страница 3: ...diaphragm The main valve opens to increase the flow downstream Conversely if the steam demand decreases the downstream pressure increases and the pilot reacts to decrease the pressure on top of the main diaphragm The main valve throttles toward the closed position and the steam flow decreases Thus through the combination of pilot and main valve operation control of the downstream steam pressure is...

Страница 4: ...RNING Regulators should be installed operated and maintained in accordance with federal state and local codes rules and regulations and Emerson instructions If the regulator vents steam or a leak develops in the system it indicates that service is required Failure to take the regulator out of service immediately may create a hazardous condition Call a service man in case of trouble Only a qualifie...

Страница 5: ...ntrol valve 7 Install the external control line as follows a Connect one end of the control line to the Type 92B body tapping This tapping is 1 4 NPT for NPS 1 and 2 DN 25 and 40 bodies 3 8 NPT for NPS 2 DN 50 body and 1 2 NPT for NPS 3 and 4 DN 80 and 100 bodies Table 4 Minimum Differential Pressures for Safety Override System TYPE SPRING RANGE SPRING COLOR MINIMUM PRESSURE AT WHICH MONITORING PI...

Страница 6: ... PRESSURE GAUGE BLOCK VALVE TRAP STRAINER TYPE 92B SENSING LINE REDUCED PRESSURE GAUGE BLOCK VALVE TRAP TYPE 92B SINGLE STAGE PARALLEL INSTALLATION E0707 TYPE 92B TWO STAGE INSTALLATION E0708 Figure 4 Type 92B Typical Installations BLOCK VALVE INITIAL PRESSURE GAUGE BLOCK VALVE TRAP STRAINER PRIMARY TYPE 92B SENSING LINE INTERMEDIATE PRESSURE GAUGE BLOCK VALVE TRAP SECONDARY TYPE 92B BLOCK VALVE S...

Страница 7: ...tap in the pipeline leading to the vessel e Slope the control line away from the Type 92B so that condensate can drain back into the pipeline f Install a shutoff valve not a needle valve in the control line g Install a pressure gauge in the control line or near the outlet of the Type 92B to aid in setting the outlet pressure CAUTION The maximum inlet and outlet pressures for which this Type 92B ha...

Страница 8: ...ired setting Tighten hex nut on the set screw Safety Override System Use the following procedure to put the system into operation referring to Figure 3 as necessary 1 Remove all pilot control spring compression from the Type 6492HM safety override pilot by turning the adjusting screw out of the spring case counterclockwise 2 Adjust the Type 92B upstream working pilot s and Type 92B downstream work...

Страница 9: ...e reducing regulator such as a Type MR95H in the Type 92B pilot supply line Adjust the pilot supply line regulator to reduce pilot supply pressure to about 30 psig 2 1 bar above the outlet pressure setting of the Type 92B valve This arrangement can minimize cycling and still provide adequate pilot supply pressure to ensure full opening of the main valve plug if required Note The 30 psig 2 1 bar is...

Страница 10: ...e field because its setting is made at the factory and will be lost by disassembling Main Valve Reassembly Type 92B Figure 8 Inspect all internal parts for excessive wear or damage Use new parts when necessary see Table 5 for torque values Reassemble the main valve as follows 1 Install valve plug key 56 and its spring key 57 2 Use new bottom flange gasket key 54 and replace the bottom flange key 5...

Страница 11: ...h the guide Inspect and clean or replace as required Key numbers are referenced in Figure 9 or 10 To Clean Bleed Fitting If the 5 64 in 2 0 mm diameter hole in the bleed fitting key 61 becomes plugged it can be cleared by running a wire through it To gain access to this hole first isolate the valve and relieve all pressure Then remove either the tubing and fitting or the pipe plug from the top of ...

Страница 12: ...lean and replace the pipe plugs as necessary 5 Apply high temperature sealant to the threads of the pipe plug key 94 and install into the body key 1 6 Apply high temperature sealant to the threads of the pipe plug key 74 Install into the body key 1 7 Remove the cap screws key 17 spring case key 14 control spring key 12 and upper spring seat key 13 from the body key 1 8 Remove the lower spring seat...

Страница 13: ...lot Torques VALVE GUIDE KEY 2 ORIFICE KEY 5 BELLOWS RETAINER KEY 8 CHECK VALVE ASSEMBLY KEY 75 PIPE PLUG KEY 74 CAP SCREWS KEY 17 Ft lbs N m Ft lbs N m Ft lbs N m Ft lbs N m Ft lbs N m Ft lbs N m 42 to 58 57 to 78 6 19 to 25 25 8 to 34 19 to 25 25 8 to 34 5 to 15 7 to 20 3 19 to 25 25 8 to 34 12 to 18 16 3 to 24 4 Parts List Type 92B Main Valve Figure 8 Key Description Part Number Parts Kits inclu...

Страница 14: ...Inconel is a trademark owned by Special Metals Corporation 54 Gasket continued Steel and Stainless steel Body Graphite NPS 2 DN 50 0T0681X0012 NPS 3 DN 80 0U0365X0032 NPS 4 DN 100 0T0788X0012 55 Cap Screw For Cast Iron and Steel Bodies NPS 1 DN 25 6 required 1A336924052 NPS 1 1 2 DN 40 6 required 1A337524052 NPS 2 DN 50 6 required 1A418524052 NPS 3 DN 80 8 required 1A344424052 NPS 4 DN 100 8 requi...

Страница 15: ... 5 7 8 9 10 18 and 77 Low pressure Pilot Cast iron R92BLPX0012 Steel R92BLPX0022 High pressure Pilot Cast iron R92BHPX0012 Steel R92BHPX0022 1 Pilot Valve Body Cast Iron Low pressure 32A0404X012 High pressure 22A0403X012 Ductile Iron Low pressure 32A0404X022 High pressure 22A0403X022 Steel Low pressure 32A0404X052 High pressure High temperature 22A0403X052 Stainless Steel Low pressure 32A0404X062 ...

Страница 16: ...16 Stainless Steel 0Z020135072 75 Check Valve Assembly Cast Iron Ductile Iron and Steel Pilot Body 12A0405X012 Stainless Steel Pilot Body 12A0405X022 77 Screen 16A1512X012 Recommended spare part Key Description Part Number Optional Sealed Adjusting Screw Figure 12 Key Description Part Number For Cast Iron Construction 14 Spring Case Low pressure 3L324222012 High pressure 2L324122012 25 Stuffing Bo...

Страница 17: ...7 Cap Screw 8 required Type 6492HM Steel 1A381624052 Stainless steel 1A3816X0152 Type 6492HTM Steel 1A3816X0242 Stainless steel 1A3816X0152 18 Diaphragm Gasket Type 6492HM 1E396104022 Type 6492HTM 1E3961X0012 19 Drive Screw 4 required 1A368228982 20 Nameplate 34 Machine Screw for use with Handwheel 16A5763X012 38 Handwheel 1J496144012 39 Lock Washer for use with Handwheel 1A352332992 74 Pipe Plug ...

Страница 18: ...30A6348 B1A 30A6348 B2 Figure 8 Type 92B Main Valve Assembly 18 Type 92B ...

Страница 19: ...BF9827 G Figure 10 High Pressure Pilot Assembly CJ8998 E Figure 9 Low Pressure Pilot Assembly 20 19 13 17 24 75 22 19 Type 92B ...

Страница 20: ...Optional Handwheel Assembly 32A4712 A A3505 1 STEEL AND STAINLESS STEEL BODY CN7100 CAST IRON BODY Figure 12 Optional Sealed Adjusting Screw 34 39 38 15 87 15 16 14 37 31 32 33 25 14 30 35 36 29 28 27 26 34 20 Type 92B ...

Страница 21: ...st Iron Pilot Assembly use for NPS 1 1 2 through 4 DN 40 through 100 assemblies 39B4689_1 PILOT UP LEFT SIDE CONTROL TUBING LOADING TUBING Figure 14 Steel Pilot Mounting Assembly High Pressure Pilot Shown 67 70 71 73 22 65 72 21 Type 92B ...

Страница 22: ...57 APPLY LUBRICANT L OR SEALANT S E0661 Figure 16 Safety Override Pilot Warning Label key 95 In mm 0 75 19 3 00 76 WARNING BACKGROUND SAFETY ORANGE ANSI Z535 1 15 L 11 10 18 5 77 3 13 12 14 20 19 16 9 8 7 L 4 2 S 17 94 74 S 78 95 1 22 Type 92B ...

Страница 23: ...Figure 17 Safety Override Pilot Assembly 66 65 23 Type 92B ...

Страница 24: ...ranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice Emerson Process Management Regulator Technologies Inc does not assume responsibi...

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