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Installation and maintenance instructions

P/N 3-9000-011, Rev G

February 2016

Daniel

™

"PT" Liquid Turbine Meters

3" through 24" sizes

Содержание Daniel PT Series

Страница 1: ...Installation and maintenance instructions P N 3 9000 011 Rev G February 2016 Daniel PT Liquid Turbine Meters 3 through 24 sizes ...

Страница 2: ...865465 Daniel Measurement and Control Inc Headquarters 11100 Brittmoore Park Drive Houston TX 77041 USA http www EmersonProcess com Email Customer Service tech service emersonprocess com Customer Support daniel cst support emerson com Asia Pacific danielap support emerson com Europe DanielEMA CST EmersonProcess com Return Material Authorization RMA A Return Material Authorization RMA number must b...

Страница 3: ...ult in death or serious injury WARNING Warning indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know...

Страница 4: ... Use Daniel parts and work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe ...

Страница 5: ...ortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where appli...

Страница 6: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIA...

Страница 7: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

Страница 8: ......

Страница 9: ...anes 11 2 5 Back pressure 12 2 6 Viscous fluids 13 Chapter 3 Instrumentation of the turbine meter 15 3 1 Connect the turbine meter to the Readout 15 3 1 1 Pickup coil 15 3 1 2 Pre amplifier 15 Chapter 4 General information about the meter 19 4 1 Pack and ship the PT 19 4 2 Service and storage 19 Chapter 5 Meter Disassembly 21 5 1 Disassembly for 3 through 24 PT Meter 21 Chapter 6 Meter assembly 37...

Страница 10: ...Contents ii PT Liquid Turbine Meters ...

Страница 11: ...tlet boxes are listed by Underwriters Laboratories Inc and the Canadian Standards Association for use in hazardous locations Class 1 Groups B C and D and raintight Dimensions approximate do not use for detailed piping layouts Daniel preamplifier enclosure may be rotated to any position desired Dimension C may be adjusted 1 4 PT Meter dimensions Figure 1 1 Dimensions and specifications of the meter...

Страница 12: ... 2 22 1 8 Weight 2 30 60 112 150 270 440 860 1 15 0 1 40 0 2 15 0 400 ANSI A 10 12 14 16 20 24 32 36 40 48 B 8 1 4 10 12 1 2 15 17 1 2 20 1 2 25 1 2 28 30 1 2 36 C 11 13 16 12 1 4 13 5 16 14 1 2 15 5 16 16 1 4 18 1 2 19 3 8 20 1 2 22 1 8 Weight 2 42 68 120 180 290 470 950 1 20 0 1 42 0 2 30 0 600 ANSI A 10 12 14 16 20 24 32 36 40 48 B 8 1 4 10 3 4 14 16 1 2 20 22 27 29 1 4 32 37 C 11 13 16 12 1 4 ...

Страница 13: ...tability 0 02 at any point throughout the extended minimum to extended maximum flow range Pressure Drop At maximum flow of normal flow range on water 4 psi Pressure Range ANSI 150 1500 depending upon size Viscosity High viscosities will reduce flow range of meter Consult Daniel Measurement engineers Pickup Coil Nominal open circuit peak to peak voltage output Blade Rimmed Minimum flow 4 0v 5 0v Ma...

Страница 14: ...ow Lifecycle engineers for Daniel unique applications Meter temperature limits Table 1 3 Size Rotor hub materials 304SS or 316SS 430SS 3 thru 6 50 F to 250 F 50 F to 800 F 8 thru 12 50 F to 800 F 50 F to 800 F 16 thru 24 50 F to 700 F 50 F to 800 F Standard materials all others by special design Standard PT Meter pulses per unit volume Table 1 4 Meter size Design pulses per 42 gallon barrel Design...

Страница 15: ...flow rate Liquid capacity table Normal flow range Table 1 5 Meter size Normal flow range Minimum linear Maximum linear GPM BPH BPD M3 PH GPM BPH BPD M3 PH 3 55 79 1 886 12 5 650 929 22 286 148 4 85 121 2 914 19 3 1 250 1 786 42 857 284 6 240 343 8 229 55 2 900 4 143 99 429 659 8 475 679 16 286 108 5 200 7 429 178 286 1 181 10 800 1 143 27 429 182 8 000 11 429 274 286 1 817 12 1 330 1 900 45 600 30...

Страница 16: ...00 1 143 27 429 182 4 55 79 1 886 12 5 1 500 2 143 51 429 341 6 156 223 5 349 35 4 3 600 5 143 123 429 818 8 389 556 13 337 88 4 6 400 9 143 219 429 1 454 10 664 949 22 766 151 9 800 14 000 336 000 2 226 12 1 183 1 690 40 560 269 15 000 21 429 514 286 3 407 16 1 400 2 000 48 000 318 22 500 32 143 771 429 5 110 18 1 900 2 714 65 143 432 30 000 42 857 1 028 57 1 6 814 20 2 350 3 357 80 571 534 36 90...

Страница 17: ... is 20 of its normal maximum linear flow rate 1 3 Approvals Certification Description Electrical Outlet box certification EExd IIB T6 ElectroMagnetic Compatibility Directive 89 336 EEC ATEX Directive 94 9 EC Pressure equipment PED Directive 2014 68 EU Dimensions and specifications of the meter Installation and maintenance instructions 7 ...

Страница 18: ...Dimensions and specifications of the meter 8 PT Liquid Turbine Meters ...

Страница 19: ...ld be taken to prevent shock Failure to handle the meter with care during installation removal or shipment may result in damage to the meter If sealing compound is used on piping during meter installation use it sparingly to avoid fouling meter parts Absolute cleanliness of meter internals is important and precautions should be taken to prevent entry of foreign matter Use a strainer upstream of th...

Страница 20: ... female face type gaskets are used On ANSI Class 400 lb through 2500 lb meters and meter tubes where the dowel pin holes are located beyond the inner bolt circle series type gaskets are used Care should be taken not to allow the gasket to protrude into the flow stream upon installation It is recommended that dowel pins be removed after flange bolt up and grease packed in the holes to prevent rust ...

Страница 21: ...port No 3 the ASME Power Test Code or API Standard 2534 ANSI Class 150 thru 2500 RF Figure 2 1 2 4 Meter tubes with straightening vanes Straightening vanes Figure 2 2 Minimum recommended dimensions Table 2 1 Nominal line size S U A D OA 3 1 0 2 0 10 1 3 5 1 4 1 0 2 8 1 0 1 8 6 4 Installation and initial operation Installation and maintenance instructions 11 ...

Страница 22: ...ily removed from the line The Illustration shows flanged outer ends Other end connections may be supplied NOTICE Emerson Process recommends installation of strainers upstream of the meter Flow control valves should be located downstream of the meter 2 5 Back pressure Back pressure is the operating pressure measured five pipe diameters downstream of the meter To prevent cavitation the minimum back ...

Страница 23: ...At viscosities in centistokes greater than the line bore in inches it is recommended that Daniel Measurement engineers be consulted to insure that the proper meter be selected for the exact application Installation and initial operation Installation and maintenance instructions 13 ...

Страница 24: ...tion formulas Equation 2 1 ΔP PD μ 1 4 SG 3 4 or ΔP PD v 1 4 SG Where ΔP Estimated pressure drop PD Pressure drop for water at expected flow rate as taken from the chart μ Absolute viscosity in centispoise v Kinematic viscosity in centistokes SG Specific gravity Note μ v SG Installation and initial operation 14 PT Liquid Turbine Meters ...

Страница 25: ...amplified output is a high level signal and can be transmitted for longer distances All Daniel electronic instruments which operate with the turbine meters also provide filtering of the received amplified signal and schmitt trigger circuits to eliminate the possibility of noise interference Signal waveform with and without pre amplifier Figure 3 1 3 1 2 Pre amplifier The Universal Preamplifier Pre...

Страница 26: ...gs from 0V to any available power supply voltage up to 36V sinking up to 50 mA Wide Power Supply Range Low Power Operation The Preamp operates with any power supply voltage from 5 4 to 26V and requires less than 1 mA It can be added to virtually any system without special power conditioning and typically with no impact on power system requirements Bullet Proof I O All field wiring terminals are pr...

Страница 27: ...Universal pre amplifier OC out configuration Figure 3 3 Model 1818A and 1818AX2 Low temp Figure 3 4 Instrumentation of the turbine meter Installation and maintenance instructions 17 ...

Страница 28: ...Model 1819 4 Hi Resolution Figure 3 5 Model 1817X1 and 1817X2 Low temp Figure 3 6 Instrumentation of the turbine meter 18 PT Liquid Turbine Meters ...

Страница 29: ...4 Keep pickup coil and cable connections dry clean and in good condition It is not necessary to disassemble meter for cleaning during normal service conditions unless it is suspected of malfunction or if operational service is discontinued for an extended period of time The method of cleaning depends on the fluid being measured It is at the discretion of the operator to adopt the most suitable cle...

Страница 30: ... PT Meter exploded assembly Figure 4 1 General information about the meter 20 PT Liquid Turbine Meters ...

Страница 31: ...quick connect union lift preamplifier housing unscrew and disconnect cable connector from pickup coil Step 1 Figure 5 1 2 To remove pickup coil unscrew from coil boss Note Preamplifier housing and pickup coil need not be removed for internal meter disassembly Meter Disassembly Installation and maintenance instructions 21 ...

Страница 32: ...Step 2 Figure 5 2 3 Remove cotter pin from downstream end of shaft Meter Disassembly 22 PT Liquid Turbine Meters ...

Страница 33: ...Step 3 Figure 5 3 4 Remove downstream shaft nut simultaneously holding upstream shaft nut to prevent shaft from turning Meter Disassembly Installation and maintenance instructions 23 ...

Страница 34: ...ally with one hanger blade in the vertical top position Slowly push or tap downstream end of shaft into downstream hanger hub a Insert a punch or metal rod into the removal hole of the downstream hanger hub Meter Disassembly 24 PT Liquid Turbine Meters ...

Страница 35: ... downstream hanger assembly Remove the metal rod from the downstream hanger assembly Step 6 Figure 5 6 7 Remove downstream hanger assembly from downstream end of meter housing Care should be taken not to drop hanger blades Meter Disassembly Installation and maintenance instructions 25 ...

Страница 36: ...Step 7 Figure 5 7 8 Remove hanger blades from hanger hub Meter Disassembly 26 PT Liquid Turbine Meters ...

Страница 37: ...Step 8 Figure 5 8 9 Remove downstream cone from shaft Thrust washer should remain in cone Meter Disassembly Installation and maintenance instructions 27 ...

Страница 38: ...journal on shaft Note 1 A is etched on one side of rotor hub B on the other side Notice which direction rotor was assembled 2 If bi directional rimmed rotor meter remove deflector ring before removing rotor Meter Disassembly 28 PT Liquid Turbine Meters ...

Страница 39: ...Step 10 Figure 5 10 11 Remove journal from shaft Take care not to drop Meter Disassembly Installation and maintenance instructions 29 ...

Страница 40: ...Step 11 Figure 5 11 12 Reach through meter and remove upstream cone from shaft Thrust washer should remain in core Meter Disassembly 30 PT Liquid Turbine Meters ...

Страница 41: ...Step 12 Figure 5 12 13 Remove shaft from upstream end of meter Meter Disassembly Installation and maintenance instructions 31 ...

Страница 42: ...t end without nut into downstream end of meter housing Place end of shaft against the downstream hanger hub With a soft headed hammer strike the shaft loosening the upstream hanger assembly Meter Disassembly 32 PT Liquid Turbine Meters ...

Страница 43: ...Step 14 Figure 5 14 15 Remove upstream hanger assembly from upstream end of meter housing Note Take care not to drop hanger blades Meter Disassembly Installation and maintenance instructions 33 ...

Страница 44: ...p 15 Figure 5 15 16 Remove hanger blades from hanger hub Step 16 Figure 5 16 17 If rimmed rotor meter remove deflector ring from upstream end of meter housing Meter Disassembly 34 PT Liquid Turbine Meters ...

Страница 45: ...Note Rimless rotor meters do not have a deflector ring Meter Disassembly Installation and maintenance instructions 35 ...

Страница 46: ...Meter Disassembly 36 PT Liquid Turbine Meters ...

Страница 47: ...ts according to Chapter 7 may result in meter damage and improper operation Procedure 1 If rimmed rotor meter install deflector ring by sliding it widest edge first into upstream end of meter housing until contacting the step in the bore Note Rimless rotor meters do not have a deflector ring Step 1 Figure 6 1 Meter assembly Installation and maintenance instructions 37 ...

Страница 48: ...lades to fit inside meter housing bore Slide assembly flat faced end first into upstream bore of meter housing Push hanger blades so downstream edges are touching deflector ring upstream edge on rimmed rotor meters or touching upstream edge of step in bore on rimless rotor meters Push hanger hub forcing hanger blades outward contacting meter housing bore Tap upstream edges of hanger blades with a ...

Страница 49: ...Step 3 Figure 6 3 4 Insert shaft into center hole of upstream end of upstream hanger hub Meter assembly Installation and maintenance instructions 39 ...

Страница 50: ...ep 4 Figure 6 4 5 Put upstream cone small diameter end first on downstream end of shaft slide into meter contacting the downstream end of upstream hanger blades Meter assembly 40 PT Liquid Turbine Meters ...

Страница 51: ...Step 5 Figure 6 5 6 Place journal on shaft over threads Wipe outside surface with a clean cloth Meter assembly Installation and maintenance instructions 41 ...

Страница 52: ...Step 6 Figure 6 6 7 Clean bearing inside surface Slide rotor on to shaft and journal simultaneously sliding journal and rotor along shaft to upstream cone Meter assembly 42 PT Liquid Turbine Meters ...

Страница 53: ...Step 7 Figure 6 7 8 Install downstream cone largest diameter end first on to shaft and slide along shaft to rotor Meter assembly Installation and maintenance instructions 43 ...

Страница 54: ...f hanger blades into the three slots in hanger hub When correctly installed outside edges of hanger blades are parallel to hanger hub and upstream and downstream edges are perpendicular to hanger hub Meter assembly 44 PT Liquid Turbine Meters ...

Страница 55: ...t Push hanger blades so upstream edges are touching downstream cone Push hub forcing hanger blades outward contacting meter housing bore Rotate downstream hanger assembly lining up upstream and downstream hanger blades Tap downstream edges of downstream hanger blades with a soft headed hammer to insure the blades are against the downstream cone Strike the downstream end hanger hub wedging and lock...

Страница 56: ...Step 10 Figure 6 10 11 Tighten downstream nut simultaneously holding upstream shaft nut to prevent shaft from turning Line up cotter pin hole Meter assembly 46 PT Liquid Turbine Meters ...

Страница 57: ...Step 11 Figure 6 11 12 Insert cotter pin and bend ends around and back to nut Meter assembly Installation and maintenance instructions 47 ...

Страница 58: ...Step 12 Figure 6 12 13 To install pickup coil clean debris from coil boss and coil tip Screw in pickup coil Note Do not exceed 30 in pounds of torque Meter assembly 48 PT Liquid Turbine Meters ...

Страница 59: ...old preamplifier housing over pickup coil connect and hand tighten the cable connector to pickup coil Lower explosion proof housing over pickup coil and tighten collar nut of the quick connect union Meter assembly Installation and maintenance instructions 49 ...

Страница 60: ...Step 14 Figure 6 14 NOTICE When an XIHL or GU B2 enclosure is fitted the coupling flame path must be checked and must not exceed 0 15 mm 0 006 Meter assembly 50 PT Liquid Turbine Meters ...

Страница 61: ...es should be sharp and free of nicks and debris Rotor blades should not be twisted or bent The bearing which is pressed into the rotor hub should have an equal amount protruding from both hub faces The bearing internal surface and journal external surface should be smooth and free of scratches wear spots chips and nicks The bearing and journal are a matched set For replacement return the rotor to ...

Страница 62: ...Flow direction and flange ratings Figure 7 2 Inspection 52 PT Liquid Turbine Meters ...

Страница 63: ...Only applies to XIHL preamplifier housing Figure 7 3 Only applies to GUB2 preamplifier housing Figure 7 4 Inspection Installation and maintenance instructions 53 ...

Страница 64: ...Inspection 54 PT Liquid Turbine Meters ...

Страница 65: ...Inspection Installation and maintenance instructions 55 ...

Страница 66: ...Inspection 56 PT Liquid Turbine Meters ...

Страница 67: ...Inspection Installation and maintenance instructions 57 ...

Страница 68: ...786 433400 Emerson Process Management Flow Lifecycle Middle East Africa Dubai UAE T 971 4 811 8100 Emerson Process Management Flow Lifecycle Asia Pacific Singapore T 65 677 8211 2016 Daniel Measurement and Control Inc All rights reserved The Emerson logo is a trademark and a service mark of Emerson Electric Co Daniel Flow Measurement and Control Inc and Daniel Flow Measurement Services Inc Daniel ...

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