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© 2015 Emerson Climate Technologies, Inc.

AE4-1387 R7

Compressor Tubing and Mounting

Compressor mounting must be selected based on 

application. Consideration must be given to sound 

reduction and tubing reliability. Some tubing geometry 

or “shock loops” may be required to reduce vibration 

transferred from the compressor to external tubing.

Starting Characteristics

Single-phase scroll compressors are designed with 

permanent split capacitor (PSC) type motors and 

therefore will start without the need of start assist 

devices in most applications. However, if low voltage 

conditions exist at start up, protector trips can result. 

Therefore, start assist devices (start capacitors and 

relays) are available to maximize starting characteristics 

under abnormal conditions. See 

Table 8

 for voltage 

ranges.

Fusite

Fusite pin molded orientation for single-phase and 

three- phase refrigeration scroll compressors are shown 

in 

Figure 4

.

Shell Temperature

System component failure may cause the top shell 

and discharge line to briefly reach temperatures above 

300°F. Wiring or other materials, which could be 

damaged by these temperatures, should not come in 

contact with the shell.

Connection Fittings

Scroll compressors are provided only with sweat 

connections. (Consult your Emerson Climate 

Technologies representative for details).

See section on 

New Installation

 for suggestions on 

how to properly braze these fittings.

Three-Phase Rotation Direction

Scroll compressors are directional dependent: i.e., they 

will compress in one rotational direction only. On single-

phase compressors, this is not an issue since they will 

only start and run in the proper direction (except as 

described in the Labeled Brief Power Interruptions).  

Three-phase scrolls, however, will rotate in either 

direction depending on the power of the phasing. So 

there is a 50/50 chance of connected power being 

“backwards.” Contractors should be warned of this.  

Appropriate instructions or notices should be provided 

by the Original Equipment Manufacturer.

Verification of proper rotation can be made by observing 

that the suction pressure drops and the discharge 

pressure rises when the compressor is energized.  

Additionally, if operated in reverse the compressor is 

noisier and its current draw is substantially reduced 

compared to tabulated values.

Although operation of scroll in reverse direction for brief 

periods of time is not harmful, continued operation could 

result in failure.

All three-phase compressors are wired identically 

internally. Once the correct phasing is determined for 

a specific system or installation, connecting properly 

phased power leads to the same fusite terminals will 

maintain the proper rotation.

Brief Power Interruptions

Brief power interruptions (less than ½ second) may 

result in powered reverse rotation of single-phase 

refrigeration scroll compressors. High-pressure 

discharge gas expands backward through the scrolls 

at power interruption causing the scroll to orbit in 

the reverse direction. If power is reapplied while this 

reversal is occurring, the compressor may continue to 

run noisily in the reverse direction for several minutes 

until the compressor internal protector trips. This has no 

negative effect on durability. When the protector resets, 

the compressor will start and run normally.

Emerson strongly encourages the use of a timer 

which can sense brief power interruptions and lock the 

compressor out of operation for two minutes. A typical 

timer circuit is shown in 

Figure 5

.

No time delay is required on three phase models to 

prevent reverse rotation due to power interruptions.

Deep Vacuum Operation

 

WARNING

Do not run a refrigeration scroll compressor in 

a deep vacuum. Failure to heed this advice can 

result in permanent damage to the compressor.

A low-pressure control is required for protection against 

deep vacuum operation. See the section on pressure 

controls for the proper set points. (See 

Table 5

)

Scroll compressors (as with any refrigeration 

compressor) should never be used to evacuate 

refrigeration or air conditioning systems. See 

AE24-

Содержание Copeland Scroll ZS KAE Series

Страница 1: ...f Power Interruptions 7 Headmaster Refrigerant Selection Instructions 7 Rack Applications 7 Assembly Line Procedures Unbrazing System Components 7 High Potential Hipot Testing 7 Service Procedures Copeland Scroll Functional Check 8 New Installation 9 Field Service 9 Tables Figures Compressor Models and Approved Refrigerants Lubricants 10 Charge Limitations 10 Crankcase Heater 10 Conduit Ready Heat...

Страница 2: ...ced on the user s safety Safey icons are explained below and safety instructions applicable to the products in this bulletin are grouped on Page 3 These instructions should be retained throughout the lifetime of the compessor You are strongly advised to follow these safety instructions Safety Icon Explanation DANGER indicates a hazardous situation which if not avoided will result in death or serio...

Страница 3: ...t must be used Failure to follow these warnings could result in serious personal injury BURN HAZARD Do not touch the compressor until it has cooled down Ensure that materials and wiring do not touch high temperature areas of the compressor Use caution when brazing system components Personal safety equipment must be used Failure to follow these warnings could result in serious personal injury or pr...

Страница 4: ...ing inadequate lubrication and bearing wear Proper system design will minimize liquid flood back thereby ensuring maximum compressor life Superheat Requirements In order to assure that liquid refrigerant does not return to the compressor during the running cycle attention must be given to maintaining proper superheat at the compressor suction inlet Emerson recommends a minimum of 20 F 11 C superhe...

Страница 5: ...cycling condition on the ZS09KAE through ZS33KAE models This phenomenon can be attributed to several factors 1 Location of low pressure control sensor If it is located right at the suction inlet of the compressor it will be more sensitive to pressure spikes 2 Actual low pressure setting Refer to our recommended setting in Table 5 If the differential pressure setting is too close this will increase...

Страница 6: ...structions or notices should be provided by the Original Equipment Manufacturer Verification of proper rotation can be made by observing that the suction pressure drops and the discharge pressure rises when the compressor is energized Additionally if operated in reverse the compressor is noisier and its current draw is substantially reduced compared to tabulated values Although operation of scroll...

Страница 7: ...Unbrazing System Components CAUTION If the refrigerant charge is removed from a scroll unit by bleeding the high side only it is sometimes possible for the scrolls to seal preventing pressure equalization 1105 for proper system evacuation procedures ZS KAE COMPRESSORS IN COPELAND CONDENSING UNITS The new FFAP Copeland condensing units will offer the latest technology utilizing the efficient ZS KAE...

Страница 8: ...whether a Copeland Scroll compressor is functioning properly 1 Verify proper unit voltage 2 Normal motor winding continuity and short to ground checks will determine if the inherent overload motor protector has opened or if an internal short to ground has developed If the protector has opened the compressor must cool sufficiently to reset 3 With service gauges connected to suction and discharge pr...

Страница 9: ...ned moving torch up and down and rotating around tube as necessary to heat tube evenly Add braze material to the joint while moving torch around circumference After braze material flows around joint move torch to heat Area 3 This will draw the braze material down into the joint The time spent heating Area 3 should be minimal As with any brazed joint overheating may be detrimental to the final resu...

Страница 10: ...AE 4 5 R 22 R 404A R 507 R 134a R 407A R 407C R 448A R 449A POE Table 1 Compressor Models and Approved Refrigerants Lubricants See Emerson Climate Technologies Form 93 11 for a complete list of all Emerson approved lubricants Model Family Charge Limits ZS09 11 13 15 19KAE 8lbs ZS21 26 29 33KAE 10lbs Table 2 Charge Limitations Model Part No Volts Watts Length in ZS09 11 13 15 19KAE 018 0094 00 240 ...

Страница 11: ...60 Hertz Rating 50 Hertz Rating Code Rating Min Max Rating Min Max C 208 230 3 187 253 200 3 180 220 D 460 3 414 506 380 420 3 342 462 E 575 3 518 633 500 3 450 550 V 208 230 1 197 253 200 1 180 220 V 208 230 1 187 253 200 1 180 220 5 200 230 3 180 253 200 220 3 180 242 7 380 3 342 418 X X X J 265 1 239 292 220 240 1 198 264 R X X X 220 240 3 180 264 Table 8 Voltage Ranges Typical The typical volt...

Страница 12: ...orating Temp F Maximum Return Gas 65 F Maximum Return Gas 40 F Figure 1A ZS KAE Application Envelope for R 404A R 507 Extended Medium Temp 1 4 10 16 21 27 32 38 43 49 54 60 66 71 23 18 12 7 1 4 10 16 30 40 50 60 70 80 90 100 110 120 130 140 150 160 10 0 10 20 30 40 50 60 SH 20 F Condensing Temp C Evaporating Temp C Condensing Temp F Evaporating Temp F Figure 1B ZS KAE Application Envelope for R 22...

Страница 13: ... 10 20 30 40 50 60 Minimum 20 F Superheat Required Condensing Temp C Evaporating Temp C Evaporating Temp F Condensing Temp F RG 65 F Figure 1D ZS KAE Application Envelope for R 407A 407C R 448A R 449A Extended Medium Temp 34 29 24 19 14 9 4 1 6 18 8 2 12 22 32 42 52 62 0 20 40 60 80 100 120 140 160 30 20 10 0 10 20 30 40 50 Evaporating Temp C Condensing Temp C Condensing Temp F Evaporating Temp F ...

Страница 14: ...ndensing Unit Mounting 027 0262 00 30 35 Durometer Kit 527 0044 15 028 0188 15 Sleeve 028 0188 15 Sleeve 028 0188 15 Sleeve Gap Figure 2B ZS21KAE to ZS33KAE Refrigeration Scroll 63 Frame Condensing Unit Mounting 027 0186 00 35 45 Durometer Kit 527 0116 00 028 0188 15 Sleeve 028 0188 15 Sleeve 028 0188 16 Sleeve Gap ...

Страница 15: ...4 Do not hang weights on tubing e g filter drier on suction tubing except after clamps or close to the header 5 Tube runs of less than 8 are not recommended 6 This dimension should be made as short as possible e g 2 or less but still insuring a proper braze joint 7 The above tubing recommendations are based on no elbow joints The use of continuous tubing is preferred Figure 4 Motor Terminal Fusite...

Страница 16: ...ice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson product remains solely with the purchaser or end user Figure 5 Scroll Wiring Schematic Typical Solid State Timer Discharge Line Thermostat Compressor Contactor Coil Other Protective Devices if used System Operating Thermostat Fuse Opt...

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