background image

ANDERSON GREENWOOD

 4020HP PRESSURE AND VACUUM RELIEF VALVE

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

HP Vacuum Pallet

Remove nut [8], washer where used [7], to 
release stem [9] from assembly. Separate 
pallet disk [6], diaphragm [5], backing disk [4], 
spacer disk [3], disk [2], pallet [1], support plate 
where fitted [10] and any weights taking care to 
identify weights removed to help reassembly.

NOTES

Figure 5
Washer item [7] not fitted to 2" (50 mm) and 
3" (75 mm) sizes and; Support plate [10] used on 
8" (200 mm), 10" (250 mm) and 12" (300 mm) only

Figure 5
For HP vacuum pallets subject to 2.91 psig 
(200 mbar) or more in service positive pressure, 
use diaphragm plate and diaphragm construction 
as per spring loaded pallet shown in Figure 2.

FIGURE 5 (See Notes)

HP Vacuum Pallet

SUPPORT PLATE (10)

DISK (2)

SPACER DISK (3)

BACKING DISC (4)

DIAPHRAGM (5)

PALLET DISK (6)

PALLET (1)

TABLE 2 - VACUUM PALLET RANGES, inch

TABLE 3 - VACUUM PALLET RANGES, mm

Nominal Size

Trim Material

VLP Pallet

LP Pallet

HP Pallet

From

To (inc)

Above

To (inc)

Above

To

50

Aluminium

30

61

61

178

178

2540

316 SST

64

147

147

356

356

2540

75

Aluminium

28

43

43

178

178

2540

316 SST

64

99

99

356

356

2540

100

Aluminium

28

41

41

178

178

2540

316 SST

64

89

89

356

356

2540

150

Aluminium

28

51

51

178

178

2540

316 SST

64

112

112

356

356

2540

200

Aluminium

28

58

58

305

305

2540

316 SST

64

122

122

508

508

2540

250

Aluminium

28

66

66

330

330

2540

316 SST

64

117

117

559

559

2540

300

Aluminium

28

53

53

356

356

2540

316 SST

64

112

112

610

610

2540

Nominal Size

Trim Material

VLP Pallet

LP Pallet

HP Pallet

From

To (inc)

Above

To (inc)

Above

To

2

Aluminium

1.2

2.4

2.4

7.0

7.0

100

316 SST

2.5

5.8

5.8

14.0

14.0

100

3

Aluminium

1.1

1.7

1.7

7.0

7.0

100

316 SST

2.5

3.9

3.9

14.0

14.0

100

4

Aluminium

1.1

1.6

1.6

7.0

7.0

100

316 SST

2.5

3.5

3.5

14.0

14.0

100

6

Aluminium

1.1

2.0

2.0

7.0

7.0

100

316 SST

2.5

4.4

4.4

14.0

14.0

100

8

Aluminium

1.1

2.3

2.3

12

12

100

316 SST

2.5

4.8

4.8

20

20

100

10

Aluminium

1.1

2.6

2.6

13

13

100

316 SST

2.5

4.6

4.6

22

22

100

12

Aluminium

1.1

2.1

2.1

14

14

100

316 SST

2.5

4.4

4.4

24

24

100

8

2

5

4

8

7

6

3

9

1

10

Содержание ANDERSON GREENWOOD 4020HP

Страница 1: ...sembly 5 8 Valve Refurbishment 9 9 Valve Reassembly 9 10 Testing Set Pressure and Vacuum 10 Tables and Figures Table 1 Inlet Flange Thread Forms 5 Table 2 Vacuum Pallet Ranges inch 8 Table 3 Vacuum Pallet Ranges mm 8 Table 4 Seat Lap Band Width 9 Table 5 Pallet Thickness 10 Table 6 Pallet Lengths 10 Table 7 Equivalent Weights for Vacuum Setting 11 Table 8 Replacement Parts 13 Figure 1 Valve Genera...

Страница 2: ...vacuum will cause the vacuum pallet to begin to lift thus breaking the vacuum by allowing atmospheric air to be drawn into the tank in breathing In order for the valve to open and achieve its design lift an overpressure will be required The 4020HP PVRV has been designed to achieve this design lift and rated capacity within 10 overpressure Set pressures are adjusted by altering the compression on t...

Страница 3: ...rease set pressure and anticlockwise will decrease set pressure After adjustment secure adjusting screw P16 using locknut P18 and refit cap P19 3 Repeat set pressure verification as per 4 1 and repeat set pressure adjustment if required 4 3 Vacuum Setting Verification For verification of the vacuum setting the flow rate out of the accumulator should be limited such that when the vacuum setting is ...

Страница 4: ...Pressure Compression Spring P15 Upper Spring Plate P16 Pressure Adjusting Screw P17 Skid Ring 6 150 mm and larger P18 Locknut P19 Pressure Cap V1 Vacuum Seat Body V2 Cover V3 Vacuum Seat V4 Vacuum Post V5 Shroud V6 Cap Screw V7 Seat O ring V8 Cover O ring V9 Cover Washer V10 Cover Hex Set Screw V11 Vacuum Pallet Assembly V12 Vacuum Mesh V13 Mesh Plate V14 Mesh Plate Hex Set Screw V15 Guide Tube Ga...

Страница 5: ... must be isolated from tank pressure before servicing or removing All gas vapour must be blocked and pressure safely vented Wear appropriate protective clothing and breathing apparatus if hazardous gas vapours are present NOTE Storage tank inlet piping configurations should conform to recognized standards Different configurations will develop different inlet pressure losses when the valve is flowi...

Страница 6: ...ide tube V16 and guide tube gasket V15 3 Remove seat V3 complete with vacuum posts V4 by removing cap screws V6 4 Remove O ring V7 Identify pallet assembly weights and seat as vacuum side parts If required unscrew hex set screws V14 remove mesh plate V13 and recover vacuum mesh V12 7 3 Pressure Pallet See Figure 2 1 Remove nut 8 and washer where used 7 to release pivot point 9 from assembly 2 Sepa...

Страница 7: ...ction whereas the HP has a significant disc for strength Refer to Table 2 for vacuum pallet ranges VLP VP Vacuum Pallet 2 50 mm 3 75 mm and 4 100 mm Remove nut 5 washer where used 4 to release stem 6 from assembly Separate pallet disk 3 diaphragm 2 pallet 1 and any weights taking care to identify weights removed to help reassembly VLP VP VACUUM PALLET 6 150 mm 8 200 mm 10 250 mm and 12 300 mm Remo...

Страница 8: ...VLP Pallet LP Pallet HP Pallet From To inc Above To inc Above To 50 Aluminium 30 61 61 178 178 2540 316 SST 64 147 147 356 356 2540 75 Aluminium 28 43 43 178 178 2540 316 SST 64 99 99 356 356 2540 100 Aluminium 28 41 41 178 178 2540 316 SST 64 89 89 356 356 2540 150 Aluminium 28 51 51 178 178 2540 316 SST 64 112 112 356 356 2540 200 Aluminium 28 58 58 305 305 2540 316 SST 64 122 122 508 508 2540 2...

Страница 9: ...during disassembly however they can also be identified by thickness and length See Tables 4 and 5 Also discard and replace the pallet disk 9 1 Vacuum Pallet VLP LP Vacuum Pallet 2 50 mm 3 75 mm and 4 100 mm See Figure 3 Assemble pallet 1 diaphragm 2 and pallet disk 3 to stem 6 and secure using washer if fitted 4 and nut 5 VLP LP Vacuum Pallet 6 150 mm 8 200 mm 10 250 mm and 12 300 mm See Figure 4 ...

Страница 10: ...ring assembly 2 Reinstall pressure pallet as identified during valve disassembly ensuring the pallet slides easily between the guide posts Place ball P11 in socket of pivot point 8 Refit bird screen P5 and weather hood P1 3 Assemble stem P13 complete with lower spring plate P12 to locate on ball P11 Assemble spring P14 and upper spring plate P15 For valves 6 150 mm and larger fit skid ring P17 in ...

Страница 11: ...19 1 3 8 6 27 5 2 12 5 6 14 0 14 7 0 2 0 4 0 9 3 9 2 1 4 8 0 9 3 6 14 3 0 6 4 22 4 2 10 31 14 1 14 6 4 16 1 0 8 0 5 2 5 0 0 9 4 1 4 1 8 9 3 4 4 1 16 3 5 7 3 25 7 1 11 36 6 9 16 7 2 18 1 2 9 0 5 2 9 7 0 9 4 9 6 1 8 10 5 8 4 5 18 3 9 8 2 28 10 0 13 40 15 8 18 8 0 20 1 5 0 0 5 2 14 3 0 9 5 1 8 2 3 11 8 2 5 0 20 4 3 9 1 31 12 9 14 45 8 7 20 8 8 22 1 7 1 0 5 3 2 9 1 4 5 9 9 2 3 12 10 6 5 4 22 4 8 10 34...

Страница 12: ...08 2 1 49 154 13 5 70 4 8 70 4 9 6 1 8 10 2 1 4 5 17 14 1 7 7 40 4 7 18 70 15 1 32 111 5 0 50 159 6 4 72 5 6 72 4 11 7 1 8 10 6 7 4 5 18 6 3 8 2 41 7 1 19 72 15 5 33 114 7 9 52 163 15 2 74 6 4 74 4 13 8 1 8 10 11 3 4 5 18 14 5 8 2 42 9 6 19 74 16 0 34 117 10 8 53 168 8 1 76 7 2 76 4 15 9 1 8 10 16 0 4 5 19 6 7 8 6 43 12 0 20 77 0 4 35 120 13 7 54 173 1 0 78 8 0 78 5 2 1 2 3 11 4 6 5 0 19 14 8 8 6 ...

Страница 13: ... PTFE 11281489 11280624 11281492 11281495 11281497 11280837 11281502 Backing Disk Figures 4 and 5 Very Low Pressure General Service Gasket 11183856 11183886 11183887 11183888 Low Pressure 11411623 11411631 11411634 11411636 High Pressure 11183282 11183284 11183285 11183286 11183287 11183288 11183289 Spacer Disk Figures 4 and 5 Very Low Pressure General Service Gasket 11183857 11183889 11183890 111...

Страница 14: ... been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerso...

Отзывы: