Emerson 1098-63EGR Скачать руководство пользователя

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Types 63EG and 1098-63EGR

Parts List

Main Valve (Figure 10 or 11)

Key Description

Part Number

Main Valve Parts kit (included are keys 4, 7, 12,

14, 15, 17, 20 and 21)

Nitrile (NBR)

NPS 1 / DN 25

R63EGX00112

NPS 2 / DN 50

R63EGX00122

NPS 3 / DN 80

R63EGX00132

NPS 4 / DN 100

R63EGX00142

NPS 6 / DN 150

R63EGX00162

Fluorocarbon (FKM)

NPS 1 / DN 25

R63EGXFK112

NPS 2 / DN 50

R63EGXFK122

NPS 3 / DN 80

R63EGXFK132

NPS 4 / DN 100

R63EGXFK142

NPS 6 / DN 150

R63EGXFK162

Parts kit, Quick Change Trim Assembly (included are

keys 2, 11, 9, 16, 13 and Nitrile (NBR) elastomers)

Type 63EG with Steel Body Flange

10 to 40 psig / 0.69 to 2.76 bar,

Spring color, Yellow

NPS 2 / DN 50

25A3169X352

NPS 3 / DN 80

25A3169X392

NPS 4 / DN 100

25A3169X432

NPS 6 / DN 150

25A3169X472

30 to 125 psig / 2.07 to 8.62 bar,

Spring color, Green

NPS 1 / DN 25

25A3170X422

NPS 2 / DN 50

25A3169X362

NPS 3 / DN 80

25A3169X402

NPS 4 / DN 100

25A3169X442

NPS 6 / DN 150

25A3169X482

85 to 400 psig / 5.86 to 27.6 bar,

Spring color, Red

NPS 1 / DN 25

25A3170X442

NPS 2 / DN 50

25A3169X372

NPS 3 / DN 80

25A3169X412

NPS 4 / DN 100

25A3169X452

NPS 6 / DN 150

25A3169X492

Type 1098-63EGR

3 to 65 psig / 0.21 to 4.48 bar,

spring color, Green

Cast Iron Body Flange

NPS 2 / DN 50

25A3169X092

NPS 3 / DN 80

25A3169X152

NPS 4 / DN 100

25A3169X222

NPS 6 / DN 150

25A3169X272

Steel Body Flange

NPS 2 / DN 50

25A3169X382

NPS 3 / DN 80

25A3169X422

NPS 4 / DN 100

25A3169X462

NPS 6 / DN 150

25A3169X502

Key Description

Part Number

Valve Body

Type 63EG

Cast Iron

NPT 1

34B7611X012

NPT 2

38A8845X012

CL125 FF

NPS 1 / DN 25

34B8630X012

NPS 2 / DN 50

38A8847X012

NPS 3 / DN 80

38A8851X012

NPS 4 / DN 100

38A8865X012

NPS 6 / DN 150

38A8875X012

NPT 1

37B5946X012

NPT 1 (NACE)

37B5946X022

NPT 2

38A8848X012

NPT 2 (NACE)

38A8848X022

CL150 RF

NPS 1 / DN 25

37B5947X012

NPS 1 / DN 25 (NACE)

37B5947X022

NPS 2 / DN 50

38A8853X012

NPS 2 / DN 50 (NACE)

38A8853X052

NPS 3 / DN 80

38A8872X012

NPS 3 / DN 80 (NACE)

38A8872X062

NPS 4 / DN 100

38A8867X012

NPS 4 / DN 100 (NACE)

38A8867X032

NPS 6 / DN 150

38A7115X012

NPS 6 / DN 150 (NACE)

38A7115X022

NPS 8 x 6 / DN 200 x 150

GE05973X012

NPS 8 x 6 / DN 200 x 150 (NACE)

GE05973X022

CL300 RF

NPS 1 / DN 25

37B5948X012

NPS 1 / DN 25 (NACE)

37B5948X022

NPS 2 / DN 50

38A8849X012

NPS 2 / DN 50 (NACE)

38A8849X022

NPS 3 / DN 80

38A8871X012

NPS 3 / DN 80 (NACE)

38A8871X042

NPS 4 / DN 100

38A8869X012

NPS 4 / DN 100 (NACE)

38A8869X022

NPS 6 / DN 150

38A8873X012

NPS 6 / DN 150 (NACE)

38A8873X022

NPS 8 x 6 / DN 200 x 150

GE05974X012

NPS 8 x 6 / DN 200 x 150 (NACE)

GE05974X022

CL600 RF

NPS 1 / DN 25

37B5949X012

NPS 1 / DN 25 (NACE)

37B5949X022

NPS 2 / DN 50

38A8844X012

NPS 2 / DN 50 (NACE)

38A8844X022

NPS 3 / DN 80

38A8852X012

NPS 3 / DN 80 (NACE)

38A8852X032

NPS 4 / DN 100

38A8866X012

NPS 4 / DN 100 (NACE)

38A8866X022

NPS 6 / DN 150

38A8874X012

NPS 6 / DN 150 (NACE)

38A8874X022

NPS 8 x 6 / DN 200 x 150

GE05975X012

NPS 8 x 6 / DN 200 x 150 (NACE)

GE05975X022

PN 16/25/40

NPS 1 / DN 25

GE05956X012

NPS 2 / DN 50

GE05960X012

NPS 3 / DN 80

GE05965X012

NPS 4 / DN 100

GE05969X012

NPS 6 / DN 150

GE05972X012

- continued -

Содержание 1098-63EGR

Страница 1: ...If a leak develops or if the outlet continually vents gas service to the unit may be required Failure to correct trouble could result in a hazardous condition Only a qualified person must install or service the unit Call a gas service person to service the unit Only a qualified person must install or service the regulator Introduction Scope of the Manual This instruction manual provides instructio...

Страница 2: ... 3 DN 80 95 lbs 43 kg NPS 4 DN 100 145 lbs 66 kg NPS 6 DN 150 330 lbs 150 kg NPS 8 x 6 DN 200 x 150 670 lbs 304 kg NPS 12 X 6 DN 300 X 6 1150 lbs 521 kg Type 1098 63EGR NPS 1 DN 25 65 lbs 29 kg NPS 2 DN 50 85 lbs 39 kg NPS 3 DN 80 125 lbs 57 kg NPS 4 DN 100 175 lbs 79 kg NPS 6 DN 150 360 lbs 163 kg NPS 8 x 6 DN 200 x 150 700 lbs 318 kg NPS 12 X 6 DN 300 X 6 1180 lbs 535 kg 1 EN or other ratings an...

Страница 3: ... in two ranges The Types 6358B 6358EB and 6358EBH relief pilots can also be used in backpressure applications but they will exhaust any time inlet pressure is above setpoint Principle of Operation A pressure relief valve is a throttling pressure control device that opens and closes to ensure the upstream pressure does not rise above a predetermined pressure A backpressure regulator is a device tha...

Страница 4: ...ressure The inlet pressure unbalance overcomes the main spring force and opens the plug As the inlet pressure drops below the set pressure the pilot control spring closes the pilot valve plug and the exhaust to atmosphere stops Force from the main spring along with pilot loading pressure pushes the plug onto the seat producing tight shutoff Backpressure Regulator As long as inlet pressure remains ...

Страница 5: ...lve causing personal injury and property damage due to escaping gas To avoid such injury or damage install the unit in a safe location Note On the Type EGR main valve normal pressure drop assists shutoff Therefore leakage may result during any reverse pressure drop condition 1 Use qualified personnel when installing operating and maintaining regulators Before installing inspect the main valve pilo...

Страница 6: ...PILOT CONTROL SPRING PILOT DIAPHRAGM PILOT VALVE PLUG INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE INLET PRESSURE OUTLET PRESSURE EXHAUST ATMOSPHERIC PRESSURE LOADING PRESSURE Figure 5 Type 63EG Operational Schematic TYPE 6358B PILOT PILOT EXHAUST MAIN VALVE SPRING VALVE STEM PILOT CONTROL SPRING ACTUATOR DIAPHRAGM PILOT VALVE PLUG ...

Страница 7: ...by installing a screened vent cap into the remote end of the vent pipe 6 If using pipe apply a good grade of pipe compound to the male pipe threads before making the connection Install tubing or piping into the appropriate pilot connection 7 Set pressure is defined as the pressure at which the pilot starts to discharge The set pressure of a unit is adjusted by changing the control spring compressi...

Страница 8: ...uires no special orientation in the body Backpressure Installations Slowly close the upstream shutoff valve while opening the bypass valve Then close the downstream shutoff valve and open both vent valves to release all pressure from the main valve and pilot Maintenance Relief valve parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and rep...

Страница 9: ...upper seal key 15 or valve plug parts unscrew the seat ring key 13 from the cage key 11 and the cage from the body flange For leverage a wrench handle or similar tool may be inserted into the orifice slots Figure 9 and a strap wrench may be wrapped around a standard or a Whisper Trim cage or a soft bar may be inserted through the PORT A EXHAUST THE MAIN VALVE LOADING PRESSURE IS DISCHARGED TO THE ...

Страница 10: ...t was anchored on the body Coat the cage seating surfaces of the valve body web and the body flange seating surfaces of the valve body neck with a good grade of general purpose grease Install the body flange on the body and secure it evenly with the cap screws or hex nuts With a Type 63EG main valve install the pilot and its pipe nipple and connect the pilot tubing Type EGR Main Valve Cap Screw ke...

Страница 11: ...er diaphragm case key 1 diaphragm key 7 and diaphragm plate key 8 To separate the stem key 12 from the diaphragm plate key 8 remove the stem cap screw key 9 4 To remove the case O ring key 5 unscrew the four case cap screws key 4 remove the upper diaphragm case key 2 and remove the case O ring 5 Lubricate both stem O rings key 6 and wiper ring key 57 Install them with the stem bearings key 56 in t...

Страница 12: ...ment connector cap O ring or gasket key 36 on the diaphragm assembly and secure with the connector cap key 6 6 Install the diaphragm assembly key 5 and push down on it to see if the valve plug key 4 moves smoothly The diaphragm assembly should stroke approximately 1 16 in 159 mm after the valve plug contacts the port Note In step 7 if installing a control spring of a different set pressure range b...

Страница 13: ... 6 DN 150 25A3169X502 Key Description Part Number 1 Valve Body Type 63EG Cast Iron NPT 1 34B7611X012 NPT 2 38A8845X012 CL125 FF NPS 1 DN 25 34B8630X012 NPS 2 DN 50 38A8847X012 NPS 3 DN 80 38A8851X012 NPS 4 DN 100 38A8865X012 NPS 6 DN 150 38A8875X012 NPT 1 37B5946X012 NPT 1 NACE 37B5946X022 NPT 2 38A8848X012 NPT 2 NACE 38A8848X022 CL150 RF NPS 1 DN 25 37B5947X012 NPS 1 DN 25 NACE 37B5947X022 NPS 2 ...

Страница 14: ...365635222 Key Description Part Number 4 Gasket composition NPS 1 DN 25 14A6785X012 NPS 1 DN 25 for oxygen service 14A6785X052 NPS 2 DN 50 14A5685X012 NPS 2 DN 50 for oxygen service 14A5685X072 NPS 3 DN 80 14A5665X012 NPS 3 DN 80 for oxygen service 14A5665X022 NPS 4 DN 100 14A5650X012 NPS 4 DN 100 for oxygen service 14A5650X062 NPS 6 DN 150 14A6984X012 NPS 6 DN 150 for oxygen service 14A6984X032 5 ...

Страница 15: ...ing 316 Stainless steel NPS 1 DN 25 GF03315X012 NPS 2 DN 50 GF03319X012 NPS 3 DN 80 GF03311X012 NPS 4 DN 100 GF03314X012 NPS 6 DN 1500 37A7215X032 12 Port Seal Nitrile NBR standard NPS 1 DN 25 14A6788X012 NPS 2 DN 50 24A5673X012 NPS 3 DN 80 24A5658X012 NPS 4 DN 100 24A5643X012 NPS 6 DN 150 14A8175X012 Fluorocarbon FKM NPS 1 DN 25 14A8186X012 NPS 2 DN 50 25A7412X012 NPS 3 DN 80 25A7375X012 NPS 4 DN...

Страница 16: ...PS 4 DN 100 10A3481X052 NPS 6 DN 150 18A2556X072 Key Description Part Number 18 Indicator Scale plastic used only with optional travel indicator NPS 1 DN 25 14A6759X012 NPS 2 DN 50 14A5678X012 NPS 3 DN 80 14A5662X012 NPS 4 or 6 DN 100 or 150 14A5647X012 19 Indicator Protector used only with optional travel indicator Zinc plated steel NPS 1 and 2 DN 25 and 50 24B1301X012 NPS 3 4 or 6 DN 80 100 or 1...

Страница 17: ...0012 45 Pipe plug 1A398524182 Mounting Parts Figure 12 Key Description Part Number 22 Pipe Nipple Zinc galvanized steel NPS 1 2 3 or 4 DN 25 50 80 or 100 1N584226232 Stainless steel NACE NPS 2 3 or 4 DN 50 80 or 100 1N5842X0022 23 Pipe Nipple used only with Type 63EG Zinc galvanized steel 1C488226232 Stainless steel NACE 1C488238982 24 Pipe Tee used only with Type 63EG 316 Stainless steel 1B8606X0...

Страница 18: ...tainless steel not shown 56 Bearing Nylon PA 2 required For Nitrile NBR Diaphragm 17A7112X012 For Fluorocarbon FKM Ethylene Propylene EPDM Diaphragm 17A7112X022 57 Wiper Ring 15A6002XN12 6358 Series Pilot Figures 14 and 15 Key Description Part Number Parts Kit included are keys 4 5 13 14 19 36 37 and P590 Series Filter keys 2 and 7 Type 6358 parts kit R6358X00012 Type 6358B R6358X00032 Type 6358EB...

Страница 19: ...Body Plug O ring Nitrile NBR for use with Stainless steel bodies Nitrile NBR 1F113906992 Fluorocarbon FKM 1N463906382 13 Body Plug Gasket for use with aluminum bodies on Types 6358 and 6358B only 1C495704022 14 Valve Plug Spring Types 6358 6358EB and 6358EBH Standard 1E701337022 Stainless steel NACE 19A8179X012 Type 6358B Stainless steel 17A2328X012 Stainless steel NACE 19A8179X012 Key Description...

Страница 20: ... 9 20 14 3 24 25 2 4 9 15 11 17 12 13 20 14 16 21 27 Types 63EG and 1098 63EGR 20 35A3174 A 25A3169_B COMPLETE CAST IRON MAIN VALVE ASSEMBLY QUICK CHANGE TRIM PACKAGE ASSEMBLY Figure 10 Type 63EG Main Valve without Travel Indicator Assembly ...

Страница 21: ...1098 63EGR 21 35A3167 E 25A3170 19 18 10 22 42 8 44 43 7 21 31 6 14 4 15 20 9 23 11 28 12 17 16 13 25A3178_B 35A3179 C COMPLETE CAST IRON MAIN VALVE ASSEMBLY QUICK CHANGE TRIM PACKAGE ASSEMBLY Figure 11 Type 63EGR Main Valve with Travel Indicator Assembly TYPE 63EG MOUNTING PARTS TYPE 1098 63EGR MOUNTING PARTS Figure 12 Mounting Parts Assembly ...

Страница 22: ... S 16 36 7 2 11 Types 63EG and 1098 63EGR 22 A6920_6365 B2619 2_6365 34A5692 56 6 13 7 4 9 1 11 10 6 56 12 57 3 5 27 2 28 8 APPLY SEALANT S TYPE 6358 PILOT INTERIOR VIEW TYPE 6358B PILOT INTERIOR VIEW Figure 14 Types 6358 and 6358B Pilots Assemblies Figure 13 Type 1098 Actuator Assembly ...

Страница 23: ...15 37 16 S S Types 63EG and 1098 63EGR 23 48B4849_A 48B3431_A 48B3430_A TYPE 6358EB PILOT INTERIOR VIEW TYPE 6358EBH PILOT INTERIOR VIEW TYPE 6358EB PILOT WITH DIAPHRAGM LIMITER FOR 180 TO 350 PSIG 12 4 TO 24 1 BAR SET PRESSURE RANGE INTERIOR VIEW Figure 15 Types 6358EB and 6358EBH Pilots Assemblies APPLY SEALANT S ...

Страница 24: ...owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are g...

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