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Emec KMS AC MF, Руководство по эксплуатации

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SUMMARY
GENERAL SAFETY GUIDELINES ............................................................ 2
PURPOSE OF USE AND SAFETY ............................................................ 3
LEGEND .............................................................................................. 3
ENVIRONMENTAL SAFETY ................................................................... 4
LABEL ................................................................................................. 4
SPARE PARTS ...................................................................................... 4
TRANSPORTATION AND STORAGE ..............................................................5

1. INTRODUCTION .............................................................................. 6
2. UNPACKING .................................................................................... 7
3. PUMP’S DESCRIPTION ..................................................................... 8
4. BEFORE TO INSTALL WARNINGS ...................................................... 10
5. INSTALLATION DRAW ...................................................................... 11
6. HYDRAULIC INSTALLATION ............................................................. 12
7. ELECTRICAL INSTALLATION ............................................................. 16
8. BASIC SETTINGS.............................................................................. 18
9. PRIMING  ........................................................................................ 20
10. PUMP’S FUNCTIONS SUMMARY .................................................... 21
10. PUMP’S FUNCTIONS SUMMARY- ALARMS ..................................... 22
11. QUICK GUIDE - MAIN MENU  (PROG [1] MODE) ............................ 23
12. QUICK GUIDE - MAIN MENU  (PROG [2] SETUP) ............................ 24
13. QUICK GUIDE - MAIN MENU  (PROG [3] STAT) .............................. 25
15. SETUP ........................................................................................... 26
16. “LOAD DEFAULT” AND “RESET PASSWORD” PROCEDURE ............. 34
17. WORKING PROCEDURE SETUP ...................................................... 35
18. “CONSTANT” WORKING MODE ..................................................... 38
19. “DIVIDE” WORKING MODE ........................................................... 39
20. “MULTIPLY” WORKING MODE ....................................................... 40
21. “PPM” WORKING MODE ............................................................... 41
22. “PERC” WORKING MODE .............................................................. 42
23. “MLQ” WORKING MODE ............................................................... 43
24. “BATCH” WORKING MODE ........................................................... 44
25. “VOLT” WORKING MODE .............................................................. 45
26. “MA” WORKING MODE ................................................................. 46
27. STATISTICS  MANAGEMENT .......................................................... 47
28. TROUBLESHOOTING ...................................................................... 48
29. FUSE AND MAIN BOARD REPLACEMENT ....................................... 49
30. MAIN BOARD ................................................................................ 50

A APPENDIX. MAINTENANCE .............................................................. 51
B APPENDIX. CONSTRUCTION MATERIALS AND TECHNICAL INFO ....... 53
C APPENDIX. DELIVERY CURVES .......................................................... 54
C APPENDIX. DELIVERY CURVES FOR SELF-PURGE PUMP HEAD .......... 56
C APPENDIX. DELIVERY CURVES FOR COMPRESSED AIR MODELS ........ 57
D APPENDIX. DIMENSIONS .................................................................. 58
E APPENDIX. CHEMICAL COMPATIBILITY TABLE ................................... 59
 F APPENDIX. HOSES RESISTANCE TABLE ............................................. 60
G APPENDIX. “SEFL” INSTALLATION .................................................... 61
 H APPENDIX. MASTER-SLAVE PUMPS CONNECTION ........................... 62
I APPENDIX. EXPLODED VIEW .............................................................. 63

Содержание KMS AC MF

Страница 1: ...ITH DIAPHRAGM EN KMS MF KMSA MF KMS AC MF OPERATING MANUAL KMS MF KMSA MF KMS AC MF Progettato da Controllato da Modificato da Data Edizione Foglio A4emec Massimo_F 26 05 2011 00 Toll Gen 0 05 Materia...

Страница 2: ...An instance which refers to related information elsewhere in the same document GENERAL SAFETY GUIDELINES Operating installing or maintaining the unit in any way that is not covered in this manual coul...

Страница 3: ...ressive fluids When installing always observe national regulations Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury damage to persons or materials Pu...

Страница 4: ...emissions Dispose appropriately of all waste Handle and dispose of the dosed chemical in compliance with applicable environmental regulations Clean up all spills in accordance with safety and environ...

Страница 5: ...of chemicals Before return the dosing pump to the manufacturer Repair service drain the chemical from pump head and rinse it Refer to Shutdown procedure Fill the PRODUCT SERVICE REPAIR FORM and send i...

Страница 6: ...set in SPH strokes for hour SPM strokes for minute or LPH litres per hour parameters set during program session DIVIDE External pulses from a water meter are divided by a value set during program sess...

Страница 7: ...very pipe PVDF m 2 Suction pipe transparent PVC m 2 Venting pipe transparent PVC m 2 5 Signal cable for Stand by and Alarm n 1 This installation manual If hose is 6x8 there is only a 4meters long hose...

Страница 8: ...put SEFL Delivery connection Venting knob Venting connection Suction connection Compressed air input mod KMS AC MF STAND BY ALARM input Venting valve mod KMS AC MF Manual stroke length adjustment Max...

Страница 9: ...icato da Data Edizione Foglio A4emec Massimo_F 26 05 2011 00 Toll Gen 0 05 Materiale 1 1 PVC GRIGIO KMSA MF standard PVDF pump head Stroke length knob Level probe input External signal input Power sup...

Страница 10: ...ves Suction and delivery hoses must be installed in vertical position All hoses connections must be performed using only hands force No tongs required Delivery hose must be firmly fixed to avoid sudde...

Страница 11: ...in a stable support for example a table at a maximum height from tank s bottom of 1 5 meters 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air venting 6 Level Probe 7 Foot Filter 8...

Страница 12: ...enting Hose Suction Hose Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pip...

Страница 13: ...ut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s...

Страница 14: ...e Injection valve must be installed on plant from water s input Injection valve will open at pressure greater than 0 3bar Venting knob Venting knob to suction hose to suction hose 1 1 2 2 3 3 4 4 5 5...

Страница 15: ...ring calibration procedure TEST insert venting hose into BECKER test tube 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D federico renzi 10 04 2008 Progettato da Controllato da Approvato da Data 1 1 Edizione...

Страница 16: ...icture P Dosing Pump R Relay I Switch or safety device E Electrovalve or inductance load A Main Power WARNING IF EQUIPMENT IS NOT SUPPLIED WITH A PLUG a a switch or circuit breaker shall be included i...

Страница 17: ...in page 56 fig E 1 4 1 Green Stand by Input 4 Yellow Stand by Ground 2 Brown Alarm Relay Common 3 White N O Alarm Relay Contact Max load relay output free contact 1A 24VAC 2 3 Notes Alarm signal isn...

Страница 18: ...all keys will be described as shown on this legend UP key ESC key RIGHT key E key Menu navigation To enter into programming mode press and keep pressed E key from main screen fig 3 Main screen fig 3...

Страница 19: ...ut logical working The pump has an Alarm output that changes its status from N O to N C or viceversa when a signal is received from LEVEL and or SEFL and or STAND BY To set this alarm refer to related...

Страница 20: ...e RIGHT key to enter into priming mode Pump will go for 30 seconds into priming mode as shown in fig 5 When the chemical begins to flow out from the outgassing hose then completely close the outgassin...

Страница 21: ...following information key key key Working Mode Power Supply Voltage key key divide 000 10 key cc st 0 20 External signal value in Volt and mA working mode or actual system flow Multiply Divide and PP...

Страница 22: ...be signals the product end SEFL alarm signals an anomaly for the SEFL Stand by alarm signals the pump stop Over flow alarm when using Divide Multiply ppm working mode signals the working frequency of...

Страница 23: ...MODE E E E E E E Mode 7 BATCH Mode 2 DIVIDE Mode 4 PPM Mode 8 VOLT Mode 9 mA Key Key See page 35 Key See page 36 Key Key See page 40 Key See page 41 Key See page 42 Key Key Key Key Key Key Key Mode 1...

Страница 24: ...est set 03 level set 04 Sefl set 05 Stand by set 07 alarms set 08 wmeter set 09 timeout set 10 unit key set 12 password key key key key key key key key See pag 22 key See pag 22 key See pag 23 key See...

Страница 25: ...25 13 QUICK GUIDE MAIN MENU PROG 3 STAT See pag 18 E Key E Key See pag 19 E See pag 38 Key Key Key Key PROG 1 MODE PROG 3 STAT PROG 2 SETUP TOt dos counter...

Страница 26: ...rated 1 Install the pump on plant and insert the suction hose with its level probe foot filter into a BEKER test tube If pump s model is self priming put the venting hose into the test tube too 2 Powe...

Страница 27: ...1 to 99 Setting 00 the SEFL will be disabled DIS Press RIGHT key to skip on next digit Press again RIGHT key to choose the working procedure Press UP key to choose if pump must be stopped after a numb...

Страница 28: ...to main menu Otherwise press ESC to discard data and exit to main menu SET 05 Stand by STand by disabled Key STand by NC Key Key STand by NO Key E SET 06 out al out alarm n c E Key Key Key out alarm n...

Страница 29: ...the dosing activity If alarm is not activated for one or more events then the output relay will be disabled the pump will show the alarm status and it ll stop or not the dosing activity Use UP key to...

Страница 30: ...e L for a water meter that produces many pulses Choose L Pulse for a water meter that produces few pulses Setting 000 0 the pump does not accept the signal and it is not possible to save the data Use...

Страница 31: ...imeout function between the minimum 1 sec and the maximum 999 sec proceed as follow Use UP key to increase the blinking _ digit Enter number of pulses that pump must receive to stop or not the pump Pr...

Страница 32: ...ESC to discard data and exit to main menu unit usgal Key Key SET 11 delay power on 01 min Key E Startup Delay Setup When the pump is powered is it possible to have a delay time from 0 to 10 minutes b...

Страница 33: ...is 0000 only numeric units To change this password proceed as follows Use UP key to change first digit Press RIGHT key to move cursor over next digit Press E key to save data and ESC to exit to main m...

Страница 34: ...upply For few seconds the display shows LOAD DEFAULT before start up the pump 16 LOAD DEFAULT AND RESET PASSWORD PROCEDURE RESET PASSWORD procedure This procedure resets the password set and reloads t...

Страница 35: ...rect dosing activity Which parameters must be set DIVIDE division factor MULTIPLY mode External pulses are multiplied by a value set during program session The pump doses with a rate determined by thi...

Страница 36: ...ul using an external signal from a pulse sender water meter and it s neces sary to specify only leaving the pump to manage coming pulses Which parameters must be set percentual product to dose CONC pe...

Страница 37: ...t of strokes set during program session When to use this mode This function allows to begin dosing activities when pump receives an external signal Which parameters must be set ST strokes CC product s...

Страница 38: ...RIGHT key to change value For next digit press again RIGHT key LPH value accuracy depends on cc st value set into the Setup menu SET 01 CC ST LPH max value depends on the max frequency of the pump re...

Страница 39: ...alue Press RIGHT key to move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider...

Страница 40: ...IGHT key to move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep des...

Страница 41: ...modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and ESC to exit to mai...

Страница 42: ...G MODE mode 05 PERC perc 03 0 key E conc 010 0 key E Selectionable from 0 1 to 100 0 Use UP key to change selected unit _ blinking cursor of PPM To move on next digit press RIGHT key To modify quantit...

Страница 43: ...ETER water meter TIMEOUT 23 MLQ WORKING MODE mode 06 MLQ MLQ 03 00 key E conc 010 0 key E Use UP key to change selected unit _ blinking cursor of MLQ To move on next digit press RIGHT key To modify qu...

Страница 44: ...Key E Key E Key E Key E QUANTITY ST 00000 CONTACT CLOSED QUANTITY ST 00000 CONTACT DIS ST 1000 MANUAL Choose working mode EXTERNAL Pump doses within an amount of time if an external signal is receive...

Страница 45: ...sert maximum tension value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HIV v...

Страница 46: ...maximum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HImA valu...

Страница 47: ...e quick guide at pag 21 TOT DOS means total dosed product since pump last reset COUNTER means strokes numbers since pump last reset prog 3 stat tot dos counter Key E litres 10 Key E Key E reset no Key...

Страница 48: ...d let air flow away Turn on venting valve and let air flow away Use a self venting pump head model Pump is not dosing and solenoid isn t operating or slightly operating Crystals block the balls inside...

Страница 49: ...ove 6 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Be careful of the knob s spring Locate the blown fuse and replace it Reassemble the pump Be carefu...

Страница 50: ...50 30 MAIN BOARD TRANSFORMER FUSE Power Supply Hall effect option N L Level GROUND N C C N O Signal Input Solenoid Stand by SEFL Relay...

Страница 51: ...gulations Use original spare parts Shutdown the dosing pump before any maintenance operation Shutdown procedure A maintenance schedule includes these types of inspections Routine maintenance and inspe...

Страница 52: ...curity device if necessary Shutdown the dosing pump before any maintenance operation or before long downtimes Disconnect power and ensure it cannot be restarted Depressurize the system The liquid may...

Страница 53: ...as ordered TECHNICAL INFORMATION KMS CAPACITY cc stroke Max pressure imp min Hoses Pump head min cc h max l h Min GPH Max GPH min max bar PSI 1802 0 06 2 0 000016 0 53 0 06 0 19 18 261 180 4 x 6 L 15...

Страница 54: ...sing accuracy 2 at constant pressure 0 5 bar 1802 l h 2 bar 18 Pump head mod L l h bar l h bar l h bar 1504 l h 4 bar 15 Pump head mod L 1005 l h 5 bar 10 Pump head mod L 0808 l h 8 bar 8 Pump head mo...

Страница 55: ...55 0218 l h 18 bar 2 Pump head mod M l h bar...

Страница 56: ...h 1 bar 18 Pump head mod LA l h bar 1503 l h 3 bar 15 Pump head mod LA l h bar 103 5 l h 3 5 bar 10 Pump head mod LA l h bar 085 5 l h 5 5 bar 8 Pump head mod LA 057 5 5 l h 7 5 bar 5 Pump head mod L...

Страница 57: ...57 C APPENDIX DELIVERY CURVES FOR COMPRESSED AIR MODELS 140 SPM 1018 l h 18 bar 10 Pump head mod M l h bar...

Страница 58: ...58 D APPENDIX DIMENSIONS bold mm inches Dimensions...

Страница 59: ...phuric Acid 98 5 H2SO4 1 1 3 3 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 1 3 3 1 1 Sodium Bisulphite NaHSO3 1 1 1 1 2 1 1 1 1 1 1 1 Sodium Carbonate Soda Na2CO3 2 3 1 1 1 1 1 1 2 1 1 1 Ferric Chloride...

Страница 60: ...ery important for a reliable dosage Every pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use o...

Страница 61: ...FL 9 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air venting 6 Level Probe 7 Foot Filter 8 Power Cable 9 Standby Alarm Connect SEFL flow sensor as shown For a proper installation...

Страница 62: ...62 H APPENDIX MASTER SLAVE PUMPS CONNECTION master slave...

Страница 63: ...63 I APPENDIX EXPLODED VIEW NOTICE always specify the pump s label when ordering spare parts 40 2 4 5 3 10 13 17 15 14 16 18 19 3 21 25 26 29 30 27 31...

Страница 64: ...keyboard display etc Elettronics Other LEAKS Connections Pump head NOT OR INADEQUATE FUNCTION OTHER MOD 7 5 B1 Q Ed 1 rev 0 21 02 2012 OPERATING CONDITIONS Location installation description Chemical S...

Страница 65: ......

Страница 66: ......

Страница 67: ...34 17 WORKING PROCEDURE SETUP 35 18 CONSTANT WORKING MODE 38 19 DIVIDE WORKING MODE 39 20 MULTIPLY WORKING MODE 40 21 PPM WORKING MODE 41 22 PERC WORKING MODE 42 23 MLQ WORKING MODE 43 24 BATCH WORKI...

Страница 68: ...pes and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to as...

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