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7 Lead-acid activator (reviver) function

The ALC 8500-2 Expert features a lead-acid activator function which can be selected when charging 
a lead-acid battery at channel 2. This function eliminates the problem of crystalline sulphate deposits 
on the plates of lead-acid batteries which have not been used for a long time, or are only ever dischar-
ged at low currents when in use.
Lead-acid batteries are designed to provide a useful life of eight to ten years or more, provided that 
they are maintained properly. However, in practice they very rarely last this long, and in fact the average 
useful life of a lead-acid battery is generally far below the theoretical maximum. A particular problem 
is the lead-acid battery which is only used seasonally; these regularly fail prematurely.
Many owners of motorcycles, boats and ride-on lawnmowers will be all too familiar with this problem: 
in the Spring the expensive battery fails the first time it is called upon, and has to be replaced. The 
formation of sulphate deposits is fundamental to lead-acid batteries, but the problem is particularly 
severe when they are slowly discharged, e.g. when they self-discharge under storage conditions; the 
result is a covering of crystalline sulphates all over the lead plates. The thicker the deposits become, 
the less energy the battery can store, and - of course - the less it can deliver. At higher ambient tem-
peratures the rate of sulphate build-up rises considerably. Sulphate deposits are the primary reason 
for the premature failure of lead-acid batteries.
The Activator function can be set to switch in automatically if desired, as soon as the ALC 8500-2 
Expert switches to trickle charge mode when charging a lead-acid battery
Periodic pulses of peak current prevent the build-up of sulphate deposits on the lead plates. The 
process also dissolves existing sulphate deposits, and the material is re-absorbed into the battery 
fluid in the form of active sulphur molecules.
Although the pulses of current are high, relatively little energy is removed from the battery, as the 
duration of the discharge current pulses, which occur every 30 seconds, is only 100 micro-seconds. 
The trickle charge process soon compensates for the energy discharge.
The BA function works at battery voltages of up to 15 V.
The discharge pulse is indicated by an LED on the front panel (next to the channel 2 LED); this enab-
les you to check that the process is in action. The LED indicates the actual current flow, allowing you 
to monitor the operation of the circuit.

Содержание 8500-2 Expert

Страница 1: ...Battery Charging Centre ALC 8500 2 Expert Operating Instructions ...

Страница 2: ...4 1 Charge 47 12 4 2 Discharge 47 12 4 3 Discharge Charge 47 12 4 4 Test 47 12 4 5 Refresh 48 12 4 6 Cycle 48 12 4 7 Forming balancing 48 12 4 8 Maintain 48 13 B Resist battery Ri measurement function 49 14 Conf menu 51 14 1 Database 51 14 1 1 New Bat 51 14 1 2 Edit Bat 51 14 1 3 Del Bat 52 14 1 4 Return 52 14 2 Charge discharge parameters 52 14 3 Setup ALC 53 14 3 1 Illuminat 53 14 3 2 Contrast 5...

Страница 3: ...of the maximum possible number of charge discharge cycles When you bear these aspects in mind the cost of a sophisticated efficient battery charger is quickly recouped 1 1 The essential performance features of the ALC 8500 2 Expert The ALC 8500 2 Expert is an absolute top notch device in terms of battery charging technology and includes performance features offered by no other charger It provides ...

Страница 4: ...es can be displayed for each battery individually Wide range of charge programs for optimum battery care charge discharge discharge charge refresh cycle test capacity measurement forming balancing trickle charge after main charge Support for different battery technologies NC NiMH Lead Acid Lead Gel Lithium Ion Li thium Ion Polymer Lead acid activator function for elimination of sulphate deposits I...

Страница 5: ...r protective electro nics Always read and observe the instructions for charging provided by the battery manuf acturer 2 Safety Notes The ALC 8500 2 Expert is designed to operate on a mains voltage of 220 240 V AC 50 Hz For this reason it must be handled with exactly the same amount of care as any other mains powered piece of equipment This device must not be allowed to fall into the hands of child...

Страница 6: ...e pack Important charging multiple batteries simultaneously The negative terminals of the ALC 8500 2 Expert s four charge outputs are not interconnected inter nally and therefore are not at the same voltage potential For this reason it is not permissible to connect batteries to different charge outputs whose negative or positive terminals are connected to each other externally Caution Observe the ...

Страница 7: ...tery positive terminal sockets 7 Battery negative terminal sockets 8 Charge output 1 9 Charge output 2 10 Charge output 3 11 Charge output 4 12 Channel LEDs 13 LED lead acid activator function 14 Power indicator 15 USB interface back panel 16 Socket for external temperature sensor back panel 2 4 5 3 8 9 10 11 13 1 14 15 16 7 12 6 ...

Страница 8: ...s constant partial discharges followed by topping up The electrolyte then tends to crystallise out at the electrodes thereby obstructing the flow of electrons within the cell A series of discharge charge cycles often has the effect of restoring the full capacity of such packs Clearly a charger which only provides a simple charge function is not sufficient for optimum mainte nance of any rechargeab...

Страница 9: ...flat although a useful quantity of residual energy may still be present A battery must be at a defined state of charge if its internal resistance is to be determined and as a basic rule the pack should be virtually fully charged before carrying out the measurement If you wish to compare different cells it is especially important that they should be at the same initial state of charge If abrupt vol...

Страница 10: ... brief A further difficulty is the fact that informative results can only be achieved if the voltage is measured directly at the battery terminals otherwise voltage fall off in the measurement cables would seriously falsify the result To fulfil these requirements special measurement cables optional are used each wire featuring two spring loaded probes Fig 1 These probes make reliable contact with ...

Страница 11: ...der storage conditions the result is a covering of crystalline sulphates all over the lead plates The thicker the deposits become the less energy the battery can store and of course the less it can deliver At higher ambient tem peratures the rate of sulphate build up rises considerably Sulphate deposits are the primary reason for the premature failure of lead acid batteries The Activator function ...

Страница 12: ...ront panel of the charger features a pair of sockets for each charge panel to which the battery or batteries to be charged are connected The graphic screen and convenient menu system make it very simple to operate the charger 10 1 Basic settings The ALC 8500 2 Expert is switched on by pressing the mains switch located at bottom left of the front panel First a brief initialisation phase occurs duri...

Страница 13: ...battery voltage the charge current and the capacity of the selected channel The bottom half of the screen continues to display the overall summary of all four channels Fig 3 The symbols available in the graphic area and their meaning Channel not used Charge Charged full Discharge Discharged empty Waiting Pause Puls Charge Error ...

Страница 14: ...ction is impossible as the ALC 8500 2 Expert cannot predict how many charge discharge cycles have to be completed before the battery reaches its maximum capacity In this case a time estimate is only displayed when the final cycle is reached Fig 6 shows the symbols associated with the time displays The bottom half of the screen displays the message Channel not used if you select a channel to which ...

Страница 15: ...row buttons or the jog dial press the OK Menu button to confirm your choice The screen display which now appears varies according to the status of the channel you have selected i e whether that channel is already in use whether you have already entered data for that battery or whether that channel is still free and avai lable for use If the charge channel is free the display window shown in Fig 9 ...

Страница 16: ...rature sensor for super fast charging is connected to the socket on the back panel For those functions which consist of several automatic charge di scharge cycles it is possible to enter a defined interval between the termination of the charge process and the start of the subsequent discharge process Fig 17 A brief press of the OK Menu button calls up the appropriate data entry window where the ti...

Страница 17: ...of a completely discharged pack to around seven hours C 3 the battery is charged or discharged at a current corresponding to one third of the numeric value of its nominal capacity C 2 the battery is charged or discharged at a current corresponding to half of the numeric value of its nominal capacity 1 C this is the lowest setting which is generally termed a fast charge at this rate the battery con...

Страница 18: ...n charger for an indefinite period 12 4 2 Discharge When this function is selected the battery connected to the ALC 8500 2 Expert is discharged down to the final discharge voltage appropriate to the pack the capacity removed from the battery is dis played on the graphic screen 12 4 3 Discharge Charge First the ALC 8500 2 Expert initiates a discharge process in order to pre discharge the battery co...

Страница 19: ...neration function is to revive batteries in this state The program automatically repeats the charge discharge cycle using the pre set charge and dischar ge currents until it detects no increase in capacity When the cycle program has finished the screen displays the last value for charged in capacity and then switches over automatically to a trickle char ge which compensates for energy loss through...

Страница 20: ...ge 1 A to 10 A although we recommend selecting as high a current as possible otherwise bearing in mind the typically low internal resistance of these batteries the voltage drop will be extremely small Low current pulses only make sense with batteries which are unable to cope with high peak loads Informative results can only be achieved if the voltage is measured directlyatthebatteryterminals other...

Страница 21: ... battery voltage in the zero load state the voltage under load and the pulse current which is actually flowing The Ri measurement function concludes automatically after which the last recorded measured values continue to be displayed on the screen If you wish to record a further series of ten measured values under the same conditions simply press the OK Menu button once more When Ri values are act...

Страница 22: ...teries in the database i e batteries which you have not yet stored Press the OK Menu button to move to the menu and confirm the Sel Name menu point You can now enter a name of your choice with a maximum of nine characters This is the procedure select the cha racter using the jog dial and select the position with the arrow buttons Fig 27 Press the OK Menu button to confirm your selection after you ...

Страница 23: ...enu which are once again selected using the jog dial or the arrow buttons Confirm your choice with the OK Menu button and you can then alter the settings within the available limits The following parameters can be modified NC Final discharge voltage for NC batteries in the range 0 8 V to 1 1 V per cell NiMH Final discharge voltage for NiMH batteries in the range 0 8 V to 1 1 V per cell LiIon Final...

Страница 24: ...ble Fig 30 Menu points in the Setup ALC menu 14 3 1 Illuminat In this menu Fig 31 you can set the duration of the display backlighting in active mode after the last operation of the controls buttons jog dial The times available are 1 minute 5 minutes 10 minutes 30 minutes and 60 minutes It is also possible to switch the backlighting on or off permanently 14 3 2 Contrast Calling up this menu enable...

Страница 25: ... 16 Reading out the data logger on screen The ChargeProfessional PC software is available as a convenient means of reading out the data logger All the data stored in the ALC 8500 2 Expert s flash data memory can also be displayed directly on the screen When a process is concluded the DF Read Dataflash read function is available in addition to Resume this is used to display the discharged capacitie...

Страница 26: ...ch the voltage of the cell and therefore also the voltage of the charge channel falls during the discharge process However this does not result in a capacity error as the actual measured cur rent is used as the basis for calculating the cell s capacity In fact the screen always displays the battery voltage under zero current conditions this is always significantly higher than its voltage under loa...

Страница 27: ... charge discharge channels are switched off Bat hot The external temperature sensor has registered a battery temperature outside the per missible range Overvolt The battery voltage is too high or has been set incorrectly Alternatively the connection between the charger and the battery may have been inter rupted Overcap The dU detect circuit has not tripped even though a charge factor of 1 6 has be...

Страница 28: ...harger do not open the case as it contains no parts which you can repair or replace yourself Send the complete unit to our Service Department for repair Do not leave batteries connected to the charger for a long period when it is switched off as they could suffer damage through being discharged If a battery leaks do not touch it with your bare hands use rubber gloves or similar Never allow the che...

Страница 29: ...nnel LEDs lead acid activator indicator Controls Buttons jog dial Special functions Battery Ri measurement lead acid activator Socket for external temperature sensor Integral data logger Interface USB Software Flash memory for updates and upgrades Power supply 230 V 50 Hz Dimensions W x H x D 315 x 204 x 109 mm This symbol means that electrical and electronic devices when they reach the end of the...

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