Elster Eclipse AirHeat AH Скачать руководство пользователя страница 12

12

AirHeat, V1, Operating Instructions, Edition 09.12

Troubleshooting

Symptom

Cause

Check

Remedy

Burner does not start 
initially. 

•  Air pressure switches not 

making.

•  Faulty pressure switches.

•  Check pressures in duct at 

location of switch connections.

•  Check electrical portion of 

switch.

•  Change pressure 

connections where a more 

positive pressure is present.

Burner kicks out 
shortly after start-up.

•  Low gas pressure switch 

set too high.

•  Check low pressure switch 

setting.

•  Reset

Pilot will not ignite on 
initial light-off.

•  Raw gas fed into pilot 

causing carbon hair on 

spark plug.

•  Check spark plug for carbon 

hair; also check gap on plug. 

This gap should be 3/64” (1.3 

mm) - 3/32” (2.3 mm).

•  Adjust pilot gas cock. Screw 

needle closed. With 

transformer powered, open 

needle slowly, 1/4 turn at a 

time.

Flame failure when 
burner goes too high 
fire.

•  Gas pressure to pilot 

regulator too high.

•  Pilot casting bolts are not 

tight enough.

•  Pilot regulator not reacting 

fast enough to duct 

pressure changes.

•  Make sure the check valve 

operates freely.

•  Too much pilot gas.

•  Check pilot gas pressure to 

regulator (should be 1 PSIG, 70 

mbar, maximum).

•  Check tightness of bolts.
•  Check  impulse line for 

possible dirt clogging. Check 

impulse line duct connection 

for effective pressure being 

transmitted to regulator.

•  Relocate pilot gas line or use 

second pilot regulator.

•  Tighten bolts.
•  Clean impulse line of any dirt 

particles  and relocate duct 

connection to transmit 

maximum duct pressure.

•  Clean check valve.
•  Reduce pilot gas flow.

Flame failure when 
main burner returns 
from high to low fire.

•  Gas pressure to pilot 

regulator.

•  Under-gassing pilot

•  Check pilot gas pressure to 

regulator (should be 1 PSIG, 70 

mbar, maximum).

•  Check pilot regulator inlet and 

outlet gas pressures. Check 

pilot flame.

•  Check  impulse line for 

possible dirt clogging. Check 

impulse line duct connection 

for effective pressure being 

transmitted to regulator.

•  Relocate pilot gas line or use 

second pilot regulator.

•  Open needle on pilot 

adjusting cock slowly 1/4 

turn at a time.

•  Clean impulse line of any dirt 

particles  and relocate duct 

connection to transmit 

maximum duct pressure.

Main flame too large at 
high fire

•  Gas pressure too high at 

burner inlet.

•  Combustion air pressure 

too low.

•  Check valve stuck open

•  Check gas pressures.
•  Check air pressure differential.

•  Screw out on main gas 

pressure regulator. Adjust 

linkage on gas control valve 

to hold valve less than fully 

open when at high fire.

•  Open air shutter on makeup 

air blower.

•  Clean check valve

Main flame not 
extending beyond face 
of burner at high fire.

•  Air pressure differential too 

high.

•  Burner not firing rated 

input.

•  Burner gas holes plugged.

•  Check air pressure differential 

between combustion air 

manifold and main duct.

•  Check gas pressure 

differential.

•  Check gas holes for dirt or lint.

•  Close air shutter on makeup 

air blower.

•  Screw in on main gas 

pressure regulator to provide 

more gas.

•  Clean gas holes with #42  

MTD (2.3 mm) drill. Clean air 

holes with #27 MTD (3.6 

mm) drill.

Main flame long and 
yellow

•  Velocity past burner lower 

than 500 FPM (2.5m/s).

•  Check valve stuck open.

•  Check velocities and rotation 

of main circulating fan.

•  Open shutter on makeup air 

blower.

•  Clean check valve.

Содержание Eclipse AirHeat AH

Страница 1: ...Eclipse AirHeat Burners Model AH TAH CAH Version 1 Operating Instructions Edition 09 12 AH Front View Datasheet 140 1 AH Back View Datasheet 140 1 TAH Datasheet 140 3 CAH Datasheet 140 4 ...

Страница 2: ... and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement of Eclipse s products Any operation expressly prohibited in this manual any adjustment or assembly procedures not recom...

Страница 3: ...4 Capabilities 4 Operator Training 4 Replacement Parts 4 Information Guide 5 Burner Operating Parameters Requirements 5 Specifications 6 Control System Requirements 7 Approval of Components 8 Duct Design and Burner Mounting 8 Startup and Adjustment 10 Rountine Maintenance 11 Troubleshooting 12 ...

Страница 4: ...s wear the appropriate protective equipment when approaching the burner This manual provides information regarding the use of these burners for their specific design purpose Do not deviate from any instructions or application limits described herein without written approval from Eclipse Capabilities Only qualified personnel with sufficient mechanical aptitude and experience with combustion equipme...

Страница 5: ...ough 140 5 Burner Environment Weather Protection Protect burners from the weather Combustion Air Must be free of contaminants Eclipse strongly recommends use of a combustion air filter to remove airborne particles If corrosive fumes or materials are present in the air supply the blower with fresh clean air from an uncontaminated area of the plant Room Openings If the burner is mounted on the side ...

Страница 6: ...proves the pilot flame without spark prior to opening the main gas valves CGA requires two flame rods on burners over 3 ft 0 9 m long Use a flame monitoring endplate Datasheet 140 5 to mount a second flame rod on the end opposite the gas inlet All burners where the flame must travel over 10 must have flame supervision at both ends One device must be at the pilot end while the other device must be ...

Страница 7: ...he burner See Figure 1 Figure 1 Check Valve Operation Do not install any valve or controlling device in the gas line between the burner and the check valve tee Because this section of the gas line carries a partial premix at low fire it is possible under unusual conditions for the flame to travel back through the pipe to the tee Devices installed in this section may be damaged and may melt releasi...

Страница 8: ...tandards such as NFPA Standard 54 ANSI Z223 EN 746 2 Where to Get the Standards The NFPA Standards are available from National Fire Protection Agency Batterymarch Park Quincy MA 02269 www nfpa org The ANSI Standards are available from American National Standard Institute 1430 Broadway New York NY 10018 www ansi org Duct Design and Burner Mounting Duct Design See Figure 3 for typical mounting arran...

Страница 9: ...to 1200 fpm 2 5 to 6 1 m s Min Max Velocity 500 to 1200 fpm 2 5 to 6 1 m s Sealed Duct Press 0 2 to 0 5 w c 0 5 to 1 2 mbar Min Max Velocity 500 to 1200 fpm 2 5 to 6 1 m s Slot Fired Duct Press 0 to 0 5 w c 0 to 1 2 mbar Min Max Velocity 500 to 1200 fpm 2 5 to 6 1 m s Min Max Velocity 500 to 6000 fpm 2 5 to 30 m s 1000 to 4000 fpm 5 0 to 20 m s Optimum Velocity Guidelines for All Mounting Arrangem...

Страница 10: ...ntil the air pressure drop is between 0 4 w c 1 mbar minimum and 1 0 w c 2 5 mbar maximum For a given input lower air pressure drops will produce a longer flame and higher drops will produce a shorter flame Large Burners Only Some models such as the 640 680 and 720 TAH burners contain a butterfly valve in the check valve line On these models after setting the air flow as described in the previous ...

Страница 11: ...ngth for a given gas input increase the air pressure drop as described in Set Air Pressure Drop paragraph above Check All Settings Return the burner to low fire and check to ensure the burner remains lit with a stable flame that extends down the burner length Cycle the burner between low and high fire several times checking pressure drops and flame lengths Routine Maintenance Motor Lubrication Oil...

Страница 12: ...as flow Flame failure when main burner returns from high to low fire Gas pressure to pilot regulator Under gassing pilot Check pilot gas pressure to regulator should be 1 PSIG 70 mbar maximum Check pilot regulator inlet and outlet gas pressures Check pilot flame Check impulse line for possible dirt clogging Check impulse line duct connection for effective pressure being transmitted to regulator Re...

Страница 13: ...Notes i ...

Страница 14: ... Eclipse Inc All Rights Reserved ...

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