ELME Servicebox 817 INNOVATION Скачать руководство пользователя страница 6

7   Support the twistlock (item 5) from below so that it does not drop out. Using a    

  screwdriver prise the collet (item 8) out of the recess in the twistlock (item 5). It is  

  now possible to lower the twistlock out of the end beam. The sleeve (item 9) and

  lower bearing set (item 10) will in most cases accompany the twist lock as it is    

  removed, this is quite normal.

Inspection prior to reassembly

8  After removal of all twistlock parts, remove all grease and dirt from the parts and 

  also from the corner of the end beam. Steam clean or clean with some form of 

  solvent.

9  Heck the twistlock (item 5) for wear at the head and also for wear at the bushing 

  surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear 

  and damage, if badly worn or damaged, they should be replaced. The collets (item 

  8) and and the crank (item 4) should be inspected for possible wear or damage  

  and replaced if necessary.

 

  It should be noted that the state of the collets (item 8) and the recess in the 

  twistlock (item 5) is very important as these parts are carrying the load when a 

  container is lifted.

Replacing / Fitting twistlocks

10  Prepare the sleeve (item 9), place and grease the bushing and fit the four cente-

  ring springs in the sides of the sleeve.

11  Grease the upper bearing set (item 11) and place in position on the greased top 

  surface of the corner plate (in the endbeam) with the convex half uppermost 

  (threaded holes up). Grease the lower bearing set (item 10) and place in position  

  on the greased bottom surface of the corner plate (in the endbeam, the grease 

  will hold it in place).

12  Lift the sleeve assembly as assembled in point 10 and position up through the 

  corner plate in the endbeam. Note the direction of the grease nipple! Then place 

  the twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are posi- 

  tioned correctly around the twistlock. Support the assembly with a jack or other  

 means.

13  Fit the collets (item 8) with the pointed part upwards.

14  Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5).

6

Содержание Servicebox 817 INNOVATION

Страница 1: ...MANUAL Servicebox 817 INNOVATION...

Страница 2: ...get the full advantage of all the features Maintenance may only be carried out by qualified personnel For more detailed information about spare parts and service instructions we refer to our manual f...

Страница 3: ...Index Twistlock Assembly 4 9 Wear pads 10 13 Flextrack Chain Assembly 14 15 Summary of all parts included 16 Why use Genuine Parts 17...

Страница 4: ...The twistlock is a genuine ELME part which is certified and marked with a unique serial number TWISTLOCK ASSEMBLY...

Страница 5: ...ullers by inserting them in the two th readed holes item 3 in each of the cranks item 4 and tighten them alternatly until they lift the cranks item 4 off the top of the twistlock shaft item 5 5 The ti...

Страница 6: ...ted that the state of the collets item 8 and the recess in the twistlock item 5 is very important as these parts are carrying the load when a container is lifted Replacing Fitting twistlocks 10 Prepar...

Страница 7: ...ly so that each pin guides one half of the collet item 8 17 Insert the tie rod item 6 into the end beam and the fit the cranks item 4 onto the alignment pins and ensure that the key and keyway line up...

Страница 8: ...essary remove the seated sensor mounting bracket incl sensor from the top of the seated tower and adjust the proximity switch sensor so that the end surface is 7 8 mm above the lower mounting surface...

Страница 9: ...iner 4 Run both adjuster bolts pos 2 up to the piston rod pos 4 ends of the twistlock cylinder pos 3 by hand making sure that neither the twistlocks nor the cylinder are moved Tighten the lock nut pos...

Страница 10: ...tic pads between extension beams and main frame The pads are positioned for support to reduce and also to absorb horizon tal and vertical shock loads they are mounted in several retainers This design...

Страница 11: ...nt wear pads on the spreader Make sure to regularly inspect the wear pads and to replace them when needed The nylon wear pads should be inspected for wear at the same time as their tracks are lubricat...

Страница 12: ...r 2 Use a M6S 20x90 bolt 1 to lift the rear end of the extension beam 2 mm to make sure the extension beam does not rest on the lower wear pad There should be a gap left between the upper wear pads an...

Страница 13: ...ower wear pads 6 by pulling the retainer 7 to the position shown inn the below figure Finish the service by retracting the extension beam and remove the M6S 20x90 bolt 1 Tighten all bolts to recommend...

Страница 14: ...his service box is a complete assembly of flextrack chain hydraulic hoses and electrical cable On the following pages you will find instructions how to replace the flextrack chain assembly FLEXTRACK C...

Страница 15: ...rack chain guide 1 Cable chain 2 Bolt 3 Bolt 4 Hydraulic hose assy 5 Flex track chain guide To change flex track chain loosen and remove the circled bolts replace the flex track chain and reassamble i...

Страница 16: ...ring Wear pads 12x Wear pad Mainframe 4x Wear pad Mainframe lower 4x Wear pad Extension beam lower 4x Wear pad Extension beam upper 2x Wear pad Extension beam lower 2x Wear pad Extension beam lower 4x...

Страница 17: ...ELME you will maintain original standard ELME will disclaim all responsibility if parts from third party are used INSPECTION MAINTENANCE Always inspect your spreader before using it If any kind of da...

Страница 18: ...les elme com www elme com SALES AND SPARE PARTS ELME Spreader Trading Shanghai Co Ltd Shanghai China sales cn elme cn SPARE PARTS ELME Americas Inc Martin TN United States sales us elme com ELME Sprea...

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