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0620A Roto-Jet  I

FLEXSHAFT REPAIR

Flexshaft Repair Instructions

Instructions for Both the Tool and Motor Couplings

Using the Elliott Crimping Block Assembly

Part Number W900-00

1.  Cut the outer casing back approximately 1” (25.4mm) for clearance to allow the core to be cleaned 

up at the break.  Grind the end of the core taking care not to overheat the wire strands.  Using a 
hacksaw to square the broken end will cause the wire strands to flex and unwind. 
Note:  The compression fitting on the motor coupling should not be removed from the casing, if the 
excess length of casing is trimmed from the tool coupling end of the flexshaft.

2.  Slightly bevel the circumference of the core to remove any burrs.
3.  Insert the replacement coupling onto the core.  Be sure the core is fully engaged to the full drilled 

length of the coupling. 
Note:  When replacing the motor coupling, insure that the square washer has been placed onto the 
core before inserting the motor coupling.

4.  Locate the assembly of the core and coupling in the proper hole location of the crimping block.  

Position the assembly in the crimping block with the core end of the coupling, flush with the side of 
the block.

5.  Insert the drive pin in the proper hole above the coupling to be crimped.
6.  Strike the pin with a hammer.  Care must be taken with this operation, excessive force will deform 

the coupling and cause the core to distort and unwind.

7.  For flexshaft sizes 0513, 0514 and 0515, rotate the coupling in the crimping block approximately 60° 

and strike the pin again.  Repeat this operation around the coupling.  For flexshaft sizes 0511 and 
0512, rotate the coupling in the crimping block approximately 120° and strike the pin again.  Repeat 
this operation around the coupling.

8.  The coupling is now secure with equally spaced crimping locations holding the core.

Содержание Roto-Jet I 0620A

Страница 1: ...es Models 0600 0600R 0620 and 0620R www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 0620A 0620AR Roto Jet I Cleaning System Operating and Maintenance Ins...

Страница 2: ......

Страница 3: ...tion 8 Operating Position Diagram A 9 Drive Coupling Diagram B 11 Electrical 14 Plug Grounding Diagram C D 15 Schematic Diagram E 17 Maintenance 18 Technical Data 19 Trouble Shooting Guide 21 Records...

Страница 4: ...urchase welcome to our company our products are our ambassadors If this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purch...

Страница 5: ...ll face shield eye protection Gloves and water repellant nonskid footwear are also recommended Keep hands and gloves away from moving parts 6 Use Safety Equipment Everyone in the work area should wear...

Страница 6: ...al section 14 Avoid Accidental Starting Be sure your machine is turned off before plugging it in Do not use a machine if the foot switch control does not turn the machine on and off NEVER USE ANY OBJE...

Страница 7: ...5 and over Length of shaft in feet completes the part number Available in standard lengths of 25 35 and 50 Consult factory for additional lengths SAFETY CONT 23 Maintain Labels and Nameplates These ca...

Страница 8: ...he end of the handle on the floor Open the foot switch storage compartment and remove the foot switch O ring and rubber hose washer Position lug on foot pedal plug to line up with slot in plug recepta...

Страница 9: ...0620A Roto Jet I 9 DIAGRAM A Tube Bundle Roto Jet I TOP VIEW CORRECT OPERATING POSITION...

Страница 10: ...ive the flexshaft which will rotate the cleaning device At the same time water will pass through the machine and out the end of the flexshaft casing near the cleaning device Remove your foot from the...

Страница 11: ...0620A Roto Jet I 11 DIAGRAM B Manifold Cap Brass Locking Sleeve Optional Drive Couplings Break Away Coupling Solid Coupling Coupling Adapter...

Страница 12: ...any sharp radius bends This applies to both brush insertion and maximum cleaning length Operating the flexshaft in a constant sharp radius will flex fatigue the wires in the core reducing its strength...

Страница 13: ...rn the bag to the storage compartment and close the door Remove the water hose from the machine Return the machine to the upright position For handle and axle assembly removal from the machine remove...

Страница 14: ...lectrically live terminal Your machine must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances A temporary adapter may be used for connec...

Страница 15: ...a 12 gauge cord can carry a higher current than a 14 gauge cord If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for...

Страница 16: ...be heard when the button is depressed Engage the foot switch of the machine The machine Should Not operate Release the foot switch of the machine locate and push the reset button with your finger Enga...

Страница 17: ...0620A Roto Jet I 17 DIAGRAM E...

Страница 18: ...nt coating that is very durable and should last the life of the machine Use only mild soap and a damp cloth to clean your machine Certain cleaning solvents may be harmful to the painted surfaces Never...

Страница 19: ...6 kg The charts below refer to the flexshafts only Match the prefix numbers to your shafting size See Fig 3 and 4 Wet Shafts Fig 3 Prefix Flexshaft Number Maximum Torque Inch Pounds Newton Meters 0511...

Страница 20: ...9 2 3 2 5 2 6 2 8 2 9 0513 xx 2 4 2 8 3 8 4 4 4 7 5 1 5 4 5 9 0514A xx 2 8 4 1 5 3 6 2 6 4 6 7 7 7 8 4 0514 xx N A 6 0 8 4 10 7 12 1 13 4 14 8 15 8 0515 xx N A N A 11 9 15 7 19 0 22 6 25 0 27 3 Above...

Страница 21: ...pinch points Check the water supply valve to verify that it is on and that water pressure is sufficient Water is leaking from the machine Check O ring part P8309 25 in manifold part 07136 Replace if m...

Страница 22: ...section Flexshaft coils up when cleaning device is inserted into the tube Check the internal diameter of the tube past the expanded portion at the tube opening Verify the working diameter of the clean...

Страница 23: ...0620A Roto Jet I 23 NOTES...

Страница 24: ...24 0620A Roto Jet I ELLIOTT CHART TUBE MEASUREMENTS UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH...

Страница 25: ...0620A Roto Jet I 25 ELLIOTT CHART CLEANING SCHEDULES EFFICIENCIES EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING...

Страница 26: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Страница 27: ...0620A Roto Jet I 27 To convert models 0600 and 0620 to new style receptacle and foot pedal plug see Tech Manual TM 32...

Страница 28: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Страница 29: ...0620A Roto Jet I 29 To convert models 0600R and 0620R to new style receptacle and foot pedal plug see Tech Manual TM 32...

Страница 30: ...h of the coupling Note When replacing the motor coupling insure that the square washer has been placed onto the core before inserting the motor coupling 4 Locate the assembly of the core and coupling...

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Страница 33: ...800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 05 2011 Elliott Tool Technologies Ltd TM 2 PL 2 Elliott Tool offers a complete line of precision tube tools to meet your needs...

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