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Operation Manual

Series

P40-SN002

Application metal shears

Programmable controller

LCD Display

Simple handling

Manual inching function

Single set operation

Program memory

Digital outputs

Analog Output

Содержание P40-SN002 Series

Страница 1: ...Operation Manual Series P40 SN002 Application metal shears Programmable controller LCD Display Simple handling Manual inching function Single set operation Program memory Digital outputs Analog Output...

Страница 2: ...6 1 Elements 13 6 1 1 Control Elements 13 6 1 2 Display Elements 13 6 1 3 Function of Keys 14 6 2 Menu sections and parameters 15 6 2 1 Axis Menu Distances 16 6 2 1 1 Distance Longitudes Parameters 1...

Страница 3: ...of a program 37 7 1 4 Reference 37 7 1 4 1 Function of reference drive 37 7 2 Connector pin assignment 38 7 2 1 Overview Terminal Assignment 39 7 3 Diagnostics 40 8 Interferences 41 8 1 Security 41 8...

Страница 4: ...r representation of the facts they are not necessarily to scale and can be slightly different to the actual construction 1 2 Explanation of Symbols Warning notices Warning notices are characterized by...

Страница 5: ...rilous situations by electricity By non observance of the safety instructions the possibility of death or severe injuries exist The operations have to be carried out only by an electrician General Inf...

Страница 6: ...environment Disposal Recycle the decomposed elements Scrap metal elements Recycle plastic parts Dispose the rest of the components according to their material consistence ATTENTION Wrong disposal dama...

Страница 7: ...loyees should wear protective clothing during installation of the device to minimize the risk of accidents Therefore Change into protective clothing before beginning the work process Also observe any...

Страница 8: ...refore Use P40 only as described Strictly follow this manual Avoid in particular Remodeling refitting or changing of the device or parts of it with the intention to alter functionality or scope of the...

Страница 9: ...on the delivery note File complaint immediately ADVERT Claim any damages you recognize as soon as possible The claims for damage must be filed in the lawful reclaim periods 3 4 Storage Store device o...

Страница 10: ...the front panel The keyboard is simple and user friendly With the inputs the cutting angle or gap can be displayed and controlled These encoder inputs work in an analog mode A back stop can be progra...

Страница 11: ...ble Open Emitter PNP Complete short circuit proof Output current max 80 mA Recovery diode is integrated Actual value memory E Prom Durability 105 On Off Switch Cycle or 10 years Connection technology...

Страница 12: ...Technical Data 12 5 1 Dimensions...

Страница 13: ...Control Elements 6 1 2 Display Elements Menu navigation Forward backward Enter Start Stop Escape Manual Single Function keys Input Program Mode Cutting Length Position Mode Material Thickness Symbol...

Страница 14: ...Single Operation Mode Program Leaving an Operation Mode or a Sub menu Select or Confirm Cursor navigation up Cursor navigation down Function keys addicted to Menu or Operation mode Clear or reset an...

Страница 15: ...ated beneath Operation Modes Manual Mode Single Mode Program Mode Service Parameter Backgauge Distances Times Analog System Gap Distances Times Analog System Angle Distances Times Analog System System...

Страница 16: ...xis analog Access to parameters concerning the analog output General Parameters Axes Access to general parameters concerning the axes Slow forward Creep forward Correction stop forward Slow backward C...

Страница 17: ...mm constantly The data entry has to be 2 The stop command is then moved forward by 0 2 mm With starting of the operation the stop offset is set first to 0 in order to be able to calibrate the over ru...

Страница 18: ...orrection Correction r 1 0 Fast 90 0 Slow speed Creep speed Position reached 100 0 Correction stop Slow 99 0 Positioning with three speeds Slow speed Creep speed Correction stop Slow speed Slow speed...

Страница 19: ...ce window should be set to zero before starting to operate Spindle Compensation In order to adjust spindle tolerances the demand position must be approached always from the same direction that means t...

Страница 20: ...If one of these two values is reached the positioning procedure is interrupted Factor A factor 0 00001 to 9 9999 can be entered in this Register The incoming pulses will be multiplied by this factor...

Страница 21: ...s to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Axis analog Access to parameters concerning the analog output General Parameters Axes Access to general p...

Страница 22: ...itoring a time can be entered 0 1 99 9 seconds If for the entered time no more pulses are detected at the controller in order to stop the engine the operating signals are switched off Fall delay time...

Страница 23: ...reached zero speed monitoring rotary encoder etc Axis analog Access to parameters concerning the analog output General Parameters Axes Access to general parameters concerning the axes Pulses encoder...

Страница 24: ...between the demand and actual value is multiplied by the entered value and shown as power sharing The bigger the proportional amplification the more sensitive the control loop will be possibly even un...

Страница 25: ...r This enables the calculation of speed to be effected max 10000 ppr Stop mode For the different possibilities to stop the system the P40 comes with this special register 0 Stop smoothly Stop ramp neg...

Страница 26: ...rameters concerning times e g position reached zero speed monitoring rotary encoder etc Axis analog Access to parameters concerning the analog output General Parameters Axes Access to general paramete...

Страница 27: ...mbinations for the different speeds can be set Drive signals Mode 1 3 speeds ELGO standard Speed output signals 1 3 ascending Output 4 sets direction reverse Output signals 1 2 3 4 Creep speed forward...

Страница 28: ...ds Independent outputs for direction and speed Output signals 1 2 3 4 Creep speed forward X Slow speed forward Fast speed forward X Creep speed backward X Slow speed backward Fast speed backward X Dri...

Страница 29: ...X Fast speed backward X X X Drive signals Mode 7 3 speed Forward backward separately Output signals 1 2 3 4 Creep speed forward X Slow speed forward X X Fast speed forward X X X Creep speed backward X...

Страница 30: ...be activated or deactivated in this parameter All end positions active End position min defined input deactivated End position max defined input deactivated All end positions deactivated Retract func...

Страница 31: ...able As a result of this all subsequent values won t be recalled Advert The values have to be higher than zero in both columns 6 2 5 1 Explanation of the Interpolation Because of that it is possible t...

Страница 32: ...Access to system parameters Default Parameter Reset to factory parameters Password Enter the Password Language Axes active Mode pieces counter single block Mode pieces counter program Block size Bloc...

Страница 33: ...ly adding Mode pieces counter program The mode counter fort he program mode can be defined in this parameter automatically subtracting automatically adding Block size 1 5 10 20 25 50 75 100 Block shif...

Страница 34: ...press the F2 key teach The incremental measurement value is assigned tot he angle and entered in the field max value is saved 6 3 3 Cutting length Setup If the same analog measuring system which is us...

Страница 35: ...en you can use this menu to define whether the corresponding input function to a logical High level or at a logical low Assigning the logic takes place by pressing the enter key 6 4 3 Linking the outp...

Страница 36: ...ommand 7 1 3 1 Input of a program Starting the program mode will open an input window in which the desired program number can be entered After this operation the Enter key has to be pressed to open th...

Страница 37: ...o seconds then the entered value from target position will brought in the actual value window for this axis Mode positive drive To limit switch with index pulse see Section 7 1 4 1 Mode negative drive...

Страница 38: ...Backgauge ST2 Encoder input Angle and Gap ST3 ST4 Digital Inputs ST5 ST6 Digital Outputs ST7 Analog Output PID ST9 Power supply MCC1 Analog Output Motor Drive Controller MCC P1 PC Interface Advert The...

Страница 39: ...er add subtr 8 Limit Switch Max Axis 3 8 9 9 10 10 ST5 Outputs ST6 Outputs 1 GND 1 GND 2 24VDC Output 2 24VDC Output 3 Drive Signal 1 Axis 1 3 Controller Enable Axis 1 4 Drive Signal 2 Axis 1 4 Refere...

Страница 40: ...rovided in this register 1 Input test The inputs can be inspected with this function 2 Output test The outputs can be inspected with this function 3 Keyboard test The functioning oft he keys can be en...

Страница 41: ...ound laying parts and tools are sources of accidents If components have to be replaced Look for correct installation of spare parts All mounting elements have to be assembled correctly Before resettin...

Страница 42: ...erference suppression Signal wires should be installed separately from load power lines and with a safe distance of at least 0 5 m to capacitive and inductive interferences such as contactors relays m...

Страница 43: ...the operating lightning protection Unused arteries in signal lines should be isolated from each other separately isolate signal and power lines separately in long parallel lines a distance of 300 mm i...

Страница 44: ...Maintenance 44 9 Maintenance The unit works maintenance free...

Страница 45: ...supply voltage for encoders 5 V TTL 100 KHz 4 one analog Input only for 2nd axis 5 two analog Inputs only for 2nd axis Outputs X Not equipped 0 Digital Outputs PNP 1 Analog output 10V PID regulated no...

Страница 46: ...supply Primary 115 230 V AC Secondary 24 V DC 600 mA Imprint Relay outputs over separate relay card RP16K and connector cable available Document No 799000348 Rev 1 Document Name P40 002 E_30 10 Subjec...

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