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HOLD

The HOLD parameter is used with the pneumatic gun only. It describes the time elapsing between the end of the welding
process and the opening of the electrode .it enables a shorter cooling of the welding spot and avoids its stress before a
proper cooling. When using a hand-operated gun, set this parameters to 01, even thought it is correct to wait 0,2

÷

1” since

the end of the welding process before opening the electrodes in order to enable the spot to consolidate

COMPENSATION (COMP.ON / COMP. OFF)

By setting this parameter to 01 the secondary current compensation function is turned on. By setting the parameters to 00
the function is shut off. When working, the relevant led shows that this function is activated.

PARAMETERS CONCERNING THE MULTIFUNCTION GUN WORKING CYCLE (YELLOW COLOUR)

WELDING TIME

The WELDING TIME parameter indicates the current flow duration. It will be carried out with the same value of power
indicated in parameter CURRENT.

CURRENT

The value expressed in CURRENT indicates the welding operating power.

HEATING

By setting this parameter to 01 the heating function is turned on. When this function is operating, the welder supplies
current according to the value set in the CURRENT parameter as long as the start cycle device is an activated. Because
of safety reasons, a maximum limit of 4 seconds has been set; If this time is not enough for carrying out the desired
heating, first release and than depress once again the start cycles trigger. When working the relevant led shows that this
function is activated.

WELD / NO WELD

For both working cycles (gun and multifunction gun), the function WELD / NO WELD is always activated.
This function enables to carry out test welding cycles without current flow. With the parameter set to 01 the control unit
will carry out standards welding cycles. When it is set to 00 the control unit will carry out complete test cycles without
welding current even through all the welding time parameters are kept enabled. When working, the relevant led shows
that the function is set to WELD.

SECONDARY CURRENT COMPENSATION FUNCTION

The compensation function of secondary current is available only for the gun and it is used to facilitate the welding
process of oxidised metal and rods.
Oxidation blocks the current flow during the first welding phase, limiting, in a different way depending from the welding
process, the real time of current flow.
The compensation function controls the welding current by means of a coil located inside the secondary circuit. Until the
welding current does not exceed a limit of about 1500÷. 2000A, the welding time is automatically extended up to a limit of
99 cycles. In this way it is possible to carry out welding processes with an always-constant real time of current flow. If,
after having reached the 99 welding periods limit, the current limit has not been exceeded,

 the control unit will indicate

that displaying the E4 error has not correctly carried out the welding process, and will block the welder
functioning

. To reset the functioning, press any key.

CONTROL PANEL PILOT LIGHTS

ON

It indicates that the control unit is on

START 2

It indicates that the start cycle device coming from the multifunction gun is
activated

START 1

It indicates that the start cycle device coming from the gun is activated

AUX

It indicates that the block control with pressure only is on. This input is activated
by the “pressure only” device of the pneumatic gun

SOLENOID VALVE

It indicates that the solenoid valve is activated

CURRENT

It indicates that the control unit is generating the control impulse for SCR

Содержание SPOTGUN 7000

Страница 1: ...A UNIVERSAL WELDING STATION 8 kVA PNEUMATIC GUN UNIVERSAL SCHWEISSANLAGE MIT 8 kVA LEISTUNG UND PNEUMATISCHER SCHWEISSZANGE POSTE UNIVERSEL DE SOUDAGE 8 kVA PINCE PNEUMATIQUE SISTEMA UNIVERSAL DE SOLDADURA 8 kVA PINZA NEUMATICA SMARTGUN MULTIFUNCTION GUN ...

Страница 2: ...r performances and adjustments Faults Causes Diagnoses Wiring diagram Exploded view item S07687 Spare parts list Exploded view item 338672 S1 Spare part list Declaration of conformity INTRODUCTION CAREFULLY READ THIS MANUAL BEFORE INSTALLING AND OPERATING WELDER This manual is addressed to the factory responsible in charge that must release it to the personnel in charge of welder installation use ...

Страница 3: ...agraph SELECTIONS OF ARMS ELECTRODES AND ACCESSORIES Specifications subject to change without notice Item S07687 WELDING SYSTEM S07687 Item Description z 338672 S1 Water cooled smart gun with large gap Ø 18 z 333873 Cable 2000 mm 150 mm 2 z 338075 Multifunction gun with cableL 2000 mm z 333469 Earth cable with clamp L 2000 mm z 337639 Consumable material for single spot gun z 337638 Slide hammer 3...

Страница 4: ...UMATIC INSTALLATION For a correct compressed air supply to the welder it is necessary either a centralised system or a compressor capable of supplying dry air cooled within the pressure limits 3 8 Bar In case the line is subject to great pressure variations it is advisable to supply the welder by means of a tank of at least 25 litres equipped with a gauge pressure supplied by means of a one way va...

Страница 5: ...RE 95 07 The welding control unit is used to control the welder attachments and in particular the thyristor regulating the welding current The welding control unit is a microprocessor designed for cable resistance welders for car body shops Differently from a standard control unit the welding control unit shown in this manual carries out two different working cycles for gun and multifunction gun m...

Страница 6: ... unit Each parameter is combined with a pilot lamp Select the parameters by means of buttons and the pilot lamp corresponding to the parameter selected lights up and its value is shown on the display Change the welding parameters value by means of button and by increasing or decreasing the value shown on the display The minimum and maximum values of each parameter are described in the following ta...

Страница 7: ... closing and the beginning of the welding cycle The set value should be long enough to allow the electrodes to reach the correct tightening force before the beginning of the welding cycle Insufficient squeeze time causes the formation of flashes between the electrodes and the metal at the beginning of the welding cycle this inconvenience could lead to an inconsistent quality level Should the cycle...

Страница 8: ...lding cycles without current flow With the parameter set to 01 the control unit will carry out standards welding cycles When it is set to 00 the control unit will carry out complete test cycles without welding current even through all the welding time parameters are kept enabled When working the relevant led shows that the function is set to WELD SECONDARY CURRENT COMPENSATION FUNCTION The compens...

Страница 9: ... Press a key to cancel the error Before restarting the welding processor check the welding conditions If the pieces are too oxidised they must be cleaned MULTIFUNCTION GUN ITEM 338075 Connect both gun item 338075 and ground cable item 333469 to clamps 5 The ground cable must be connected to the car body metal nearby the weld area Variations of such a distance can require a different welding contro...

Страница 10: ... force electrode ø etc Use two off cuts of the sheet to weld carry out two spots at the same distance used during the production then remove the first and check the second the spot is correct when the pulling test causes the coming out of the weld nugget with the hole of a sheet and the twist test shows a pure area without porosity or causes the coming out of the nugget TRACTION X SAME DISTANCE OF...

Страница 11: ...nditions When possible maintenance must be carried out with the welder switched off and disconnected from the pneumatic supply with the circuit free from left air In case of air leakage immediately stop operating and remove it Periodically drain the moisture from the filter group placed on the welder supply input We recommend the use of an air filter Check pressure gauges calibration EXTRAORDINARY...

Страница 12: ...fore carrying out the following instructions as discharges coming from the supply can be lethal Periodically check ground efficiency Periodically check the control device efficiency micro switches cable Often check both the status and the proper working order of the control devices and of the corresponding connecting cables as well as of the welder inner outer connectors ...

Страница 13: ...0 daN 60 4 bar 950 4 5 mm 0 8 mm 0 8 mm 4 5 mm 107 mm 5 10 50 60 75 daN 75 4 5 bar 500 5 mm 1 mm 1 mm 5 mm 107 mm 8 16 50 80 90 daN 90 5 bar 350 5 5 mm 1 2 mm 1 2 mm 5 5 mm 107 mm 20 25 80 85 100 daN 100 5 5 bar 250 6 mm 1 5 mm 1 5 mm 6 mm 107 mm 20 30 80 99 105 daN 105 6 bar 100 6 5 mm 1 8 mm 1 8 mm 6 5 mm 107 mm 35 45 80 99 120 daN 120 6 5 bar 100 4 5 mm 0 8 mm 0 8 mm 4 5 mm 235 mm 10 15 80 85 6...

Страница 14: ...force Increase welding pressure Surface oxidation Clean them by means of emery paper Insufficient contact between parts or Increase electrodes force Faulty pieces line up Correct it Burned welds or welds showing either craters or fissures Electrodes tips deformation Restore them to the correct size Too high welding current Reduce it Inadequate electrodes diameter Restore it to correct size Pieces ...

Страница 15: ...RE SELEZIONATE ASSEMBLING OF THE SELECTED EQUIPMENTS MONTAGE DES ACCESSOIRES CHOISIS MONTAJE DE LOS UTENSILIOS SELECCIONADOS MONTAGEM DOS APARELHOS SECCIONADOS MONTAGE DER GAWÄHLTEN WERKZEUGE SERRARE BENE TIGHTEN WELL BIEN SERRER APRETAR BIEN APERTAR BEM FEST EINSPANNEN COMBINAZIONI COMBINATIONS COMBINAISONS COMBINACIONES COMBINAÇÕES KOMBINATIONEN ...

Страница 16: ......

Страница 17: ......

Страница 18: ...17 ...

Страница 19: ...18 ...

Страница 20: ...nsformateur Trasformador Transformador 25 6 Dado Nut Ecrou Tuerca Porca 26 6 Rondella Washer Rondelle Arandela Anilha 27 6 Molla a tazza Belleville washer Belleville rondelle Resorte de platillo Anilha Belleville 28 6 Vite Screw Vis Tornillon Parafuso 29 1 Porta fusibile Fuse holder Porte fusiblePortafusible Porta fusível 30 1 Fusibile Fuse Fusible Fusible Fusível 31 1 Cavo alimentazione Cable Câb...

Страница 21: ...20 ...

Страница 22: ...ura Junta 27 1 Innesto Fitting Raccord Juntura Travamento 28 1 Testata Head Tête Cabezera Extremidade 29 1 Perno Pin Pivot Clavija Perno 30 1 Cilindro Cylinder Cylindre Cilindro Cilindro 31 1 Guarnizione Seal Garniture Guarnición Vedante 32 1 Pistone Piston Piston Pistón Pistão 33 1 Asse Pin Axe Eje Eixo 34 2 Dadi Nut Ecrous Tuerca Porcas 35 1 Cavetto controllo Control cable Câble de contrôle Cabl...

Страница 23: ...22 ART ITEM 338672 S1 ...

Страница 24: ...obre residuos de aparatos eléctricos y electrónicos y su aplicación en el ámbito de la legislación nacional los aparatos eléctricos que han concluido su vida útil deben ser recogidos por separado y entregados a una instalación de reciclado eco compatible En calidad de propietario de los aparatos usted deberá solicitar a nuestro representante local las informaciones sobre los sistemas aprobados de ...

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