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Product Name

LCD TV

KONKA GROUP CO, LTD

Process Document

Product Type

KL26ES31Q

Procedure Name

Complete Machine Assembly

Assembly Process Card (1)

Procedure No.

No.

Material Name

Serial No.(P/N)

Quantity

Location

Procedure Contents and Requirements

Pedestal backet

37012449

Machine screw

38000269

、

Put the speaker line as show

below.

2

、

Fix the Pedestal backet 37012449

with. Machine screw 38000269.

A Static Electricity Resistance

Work-type

Frock and Tools

Man-hour

Prepared by

Checked by

KL26ES31Q

-ZZ-GZP

Standardized by

Edition

Changing Marks

Quantity

Changing
Sheet No.

Signature

Date

Approved by

Page 20
Total Pages 26

PDF

文件使用

"pdfFactory Pro"

试用版本创建

www.fineprint.com.cn

Содержание KL26ES31Q

Страница 1: ...ELENBERG LTV 2631...

Страница 2: ...SWITCH 23000721 5 AC POWER SWITCH 23000731 6 IR REMOTE RECEIVER 21000431 7 SPEAKER 8 10W 29001111 8 FUSEF1206FA5000V032T 5A1206 AEM A 27001567 9 10 MAIN BOARD ASS Y 35011806 35011806 11 KEY BOARD ASS...

Страница 3: ...D Process Documents Volume One Total Volumes One Total Pages 28 Product Name LCD TV Product Model KL26ES31Q Contents Complete Machine Assembly Approved by 2008Year 3Month 28Date PDF pdfFactory Pro www...

Страница 4: ...late Inspection Accessories Repair Accessory Assembly Carton Box Assembly Appearance Inspection B C Assembly Repair Fix Inversion Board Inspection 1 HI POT test Fix main Board Adjustment 1 Adjustment...

Страница 5: ...28003752 1 5 felt paper 36032361 1 1 Check the quality of Liquid Crystal Display 2 Fix Liquid Crystal Display to Bracket with Machine Screw 38000283 4 3 Insert the signal line to the Liquid Crystal D...

Страница 6: ...tion Procedure Contents and Requirements 1 Front Cabinet 36043627 1 2 felt paper 36032361 8 1 Adhibit felt paper 36032361 to the Front Cabinet One Pneumatic Screwdriver Work type Frock and Tools Man h...

Страница 7: ...s 1 Infrared Lens 36040716 1 2 Machine Screw 38000225 1 1 Fix the Infrared lens to the front cabinet with machine screw 38000225 One Pneumatic Screwdriver one pair of Gloves and Static Electricity Res...

Страница 8: ...peaker 29001111 2 2 Compose tapping screw 37003590 4 3 Wire clip 37000403 2 Fix two speakers to Front Cabinet with Compose Tapping Screw 37003590 and Wire clip 37000403 One Pneumatic Screwdriver one p...

Страница 9: ...s 1 power supply line 26006603 1 2 Board 37012620 1 3 Wire dress 37012115 1 4 Machine screw 38000269 2 Fix power supply line to Board with Wire dress and Machine screw as shown below One Pneumatic Scr...

Страница 10: ...aterial Name Serial No P N 1 Front Cabinet 36043627 1 2 Liquid Crystal Display 1 1 Put the Liquid Crystal Display in the Front Cabinet One Pneumatic Screwdriver Work type Frock and Tools Man hour Prep...

Страница 11: ...Power supply line 26006603 1 3 Machine Screw 38000283 4 1 Put the Bracket and Power supply line as show below 2 Fix the Bracket to the Liquid Crystal Display with Machine Screw One Pneumatic Screwdriv...

Страница 12: ...uirements 1 Bracket left 37011412 1 2 Bracket right 37011413 1 3 Machine Screw 38000269 8 1 Fix two brackets to LCD with Machine Screw 38000269 One Pneumatic Screwdriver Static Electricity Resistance...

Страница 13: ...edure Contents and Requirements 1 Board 37012620 1 2 Machine Screw 38001268 2 1 Fix the board with Machine Screw 38001268 One Pneumatic Screwdriver Static Electricity Resistance Work type Frock and To...

Страница 14: ...Contents and Requirements 1 Liquid Crystal Display 1 2 Screw pole 37011416 6 1 Fix six Screw pole to the Liquid Crystal Display One Pneumatic Screwdriver Static Electricity Resistance Work type Frock...

Страница 15: ...irements 1 Liquid Crystal Display 1 2 Front Cabinet 36043627 1 3 Machine screw 38000160 12 1 Fix the Liquid Crystal Display to Front Cabinet with Machine screw 38000160 A Static Electricity Resistance...

Страница 16: ...ents and Requirements 1 AV board 35010868 1 2 AV bracket 36043121 1 3 Machine screw 38000225 2 2 Fix the AV board to AV bracket with Machine screw 38000225 A Static Electricity Resistance Work type Fr...

Страница 17: ...and Requirements 1 AV bracket 36043121 1 2 Front Cabinet 36043627 1 3 Machine screw 38000170 2 1 Fix the AV bracket to Front Cabinet with Machine screw 38000170 A Static Electricity Resistance Work ty...

Страница 18: ...11450 1 2 Key press board 35010956 1 3 Machine screw 38000225 2 4 Machine screw 37003590 2 1 Fix the Rmote control board with Machine screw 38000225 2 Fix the Key press board with Machine screw 370035...

Страница 19: ...7000403 4 5 Aluminum foil 40002109 0 12 M 6 Machine screw 38000225 2 1 Fix the Power supply with Machine screw 38000269 6 and Wire clip 37000403 1 2 Fix the Main board with Machine screw 38000269 6 an...

Страница 20: ...6007736 1 5 4 PIN Signal line 26007764 1 6 Speaker Signal line 26006554 1 7 Speaker Signal line 26006602 1 8 8 PIN Signal line 26006805 1 Insert the line 26006549 to the connetor XS501 26008200 to XS5...

Страница 21: ...ts 1 Wire tie 36003210 5 2 Magnet circle 33000549 1 3 1 Moor the lines with 5 wire tie and 2 Fix the magnet circle to the Remote control Signal line and Key press Signal line A Static Electricity Resi...

Страница 22: ...ts 1 Pedestal backet 3701212 1 2 Pedestal backet 3701213 1 3 Machine screw 38001358 4 1 Fix the Pedestal backet 3701212 to Pedestal backet 3701213 with Machine screw 38001358 A Static Electricity Resi...

Страница 23: ...Pedestal 36042803 1 2 Pastern mat 36024744 1 3 Machine screw 38000757 12 1 Fix the Pedestal to Pedestal backet with Machine screw 38000757 2 Adhibit Pastern mat to the Pedestal A Static Electricity R...

Страница 24: ...quirements 1 Pedestal backet 37012449 1 2 Machine screw 38000269 5 1 Put the speaker line as show below 2 Fix the Pedestal backet 37012449 with Machine screw 38000269 A Static Electricity Resistance W...

Страница 25: ...nts and Requirements 1 Back cabinet 36042963 1 2 Bracket 37013288 1 3 Machine Screw 38000220 10 1 Fix the Bracket on the Back cabinet with Machine Screw 38000220 One Pneumatic Screwdriver Work type Fr...

Страница 26: ...d Requirements 1 Back cabinet 36042963 1 2 Front cabinet 36043627 1 3 Machine Screw 38000160 10 1 Fix the Front cabinet to the Back cabinet with Machine Screw 38000160 One Pneumatic Screwdriver Work t...

Страница 27: ...nts 1 Back cabinet 36042963 1 2 Cover plate 36042960 1 3 Machine Screw 38000174 2 4 Machine Screw 38002468 4 1 Fix the Cover plate on the Back cabinet with Machine Screw 38000174 One Pneumatic Screwdr...

Страница 28: ...or two times to exit burning model 4 AGC ADJUSTMENT The starting value of AGC is 16 There is no need for you to change the value of AGC commonly If the image of the LCD TV fall short of the standard y...

Страница 29: ...ect the color temp item then press volume button to enter it Adjust R GAIN 0 255 G GAIN 0 255 B GAIN 0 255 R OFFSET 0 63 G OFFSET 0 63 B OFFSET 0 63 Adjusting color temp of second and eighth step to s...

Страница 30: ...re Contents and Requirements 1 Bag 39014748 1 2 Polyfoam 39026980 1 3 Polyfoam 39023981 1 4 Box 39027141 1 5 Remote control KK Y317A 1 6 Manual 39027142 1 One Pneumatic Screwdriver Work type Frock and...

Страница 31: ...CN4 XS806 CN4 C868 22uF12V C868 22uF12V L807 FB L807 FB C850 10UF C850 10UF C823 0 1u 25V C823 0 1u 25V C803 0 22 16V C803 0 22 16V C848 470uF 16V C848 470uF 16V R845 680 R845 680 C810 470u 16V C810...

Страница 32: ...F R517 10K R517 10K 1 1 2 2 3 3 4 4 XS501 KEY XS501 KEY R572 10 R572 10 R531 10 R531 10 7 5 3 1 8 6 4 2 RP509 NC RP10KX4 7 5 3 1 8 6 4 2 RP509 NC RP10KX4 R578 NC R578 NC R565 10K R565 10K R504 0 R504...

Страница 33: ...314 10 R314 10 R310 10 R310 10 3 1 2 D302 BAV99 D302 BAV99 NC 1 NC 2 NC 3 GND 4 SDA 5 SCL 6 WP 7 VCC 8 N300 24C04 N300 24C04 R305 100 R305 100 C309 0 1uF 16V C309 0 1uF 16V 3 1 2 D303 BAV99 D303 BAV99...

Страница 34: ...410 1K 5 10 4 9 3 8 2 7 1 15 14 13 12 11 6 16 17 XS401 VGA XS401 VGA C403 1nF C403 1nF C536 2 2u C536 2 2u R404 75 R404 75 3 1 2 D400 BAV99 D400 BAV99 C400 47nF C400 47nF C416 330p C416 330p 3 1 2 D40...

Страница 35: ...NC_22K R601 10 R601 10 R612 10K R612 10K 3 1 2 D624 BAV99 D624 BAV99 C214 0 22 C214 0 22 C645 100p C645 100p C277 2 2uF C277 2 2uF S1A 2 S1B 5 S1C 11 S1D 14 S2A 3 S2B 6 S2C 10 S2D 13 IN 1 DA 4 DB 7 D...

Страница 36: ...H C874 100P C874 100P C884 0 1UF C884 0 1UF C593 0 1u C593 0 1u 1 2 L501 15uH 2A L501 15uH 2A L812 10uH L812 10uH C855 0 1uF C855 0 1uF C842 100uF C842 100uF 1 2 C846 22uF C846 22uF R554 20k R554 20k...

Страница 37: ...DNS R129 12K R129 12K V103 MMBT3904 V103 MMBT3904 V102 2N3904 V102 2N3904 1 2 L107 FB L107 FB C152 0 01uF C152 0 01uF VIF1 1 VIF2 2 OP1 3 FMPLL 4 DEEM 5 AFD 6 DGND 7 AUD 8 TOP 9 SDA 10 SCL 11 SIOMAD 1...

Страница 38: ...P 7 VCC 8 N305 AT24C16 N305 AT24C16 L332 0 L332 0 C332 100uF 16V C332 100uF 16V R336 100 R336 100 R350 1K R350 1K C338 1uF C338 1uF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26...

Страница 39: ...ENTER THE FACTORE MODE The method to enter the factory mode of our LCD and CRT is Press buttom MENU and then press quickly the buttom RECALL DISPLAY 5 times...

Страница 40: ...al 350 Lux viewing angle 90 45 45 display pattern Pure R G B Black and White inspection area active area Defect Type Accept Bright dot a random b two adjacent c three adjacent a N 1 b N 0 c N 0 Dark d...

Страница 41: ...20 8 15 mm 5 mm...

Страница 42: ...tance 30 50 cm ambient illumination 300 700 Lux nominal 500 Lux viewing angle 25 40 Vertical viewing angle 25o horizontal viewing angle 40o display pattern Pure R G B Black and White inspection area a...

Страница 43: ...20 8 15 mm 5 mm...

Страница 44: ...s and choose the proper test equipment to conduct adjustment otherwise good effect of TV set could not be obtained Pointed bias voltage value should be ensured during test to get satisfied test result...

Страница 45: ...lor Analyzer Chroma Model 7120 1 set 5 TV Video Signal Generator FLUKE PM54200 1 set 6 Remote controller with factory keys 1 set 7 VGA S VIDO AV HDMI YPbPr Signal line etc 1 set 8 ALL 11C2 1 set 4 SPE...

Страница 46: ...OLOR TEMP NOMAL R G B R G B OFF b Y Pb Pr VGA859 l COLOR TEMP COLOR TEMP NOMAL R G B R G B OFF c VGA VGA859 l COLOR TEMP COLOR TEMP NOMAL R G B R G B OFF 9 TV mode PAL l l Auto Search Management 10 AV...

Страница 47: ...4 HDCP DVD HDMI DVD VGA859 l SOURCE HDMI l HDMI HDCP PASS 15 DVD TV DVD IN l VOL l 16 PC DVD Pattern Generator TV Signal Generator HDTV Player l 4 Test item and method ITEM Program Menu Equipments Req...

Страница 48: ...y default 1 Enter factory menu Select INITIAL Wait 3 5 seconds turn off the power then supply the power again 8 Color Temp adjust white balance calibrate 1 After Color Temp adjustment OK Can t AUTO CO...

Страница 49: ...interlaced output 1 Screen is clear and fluent Audio checks if the output is normal 11 Y Pb Pr SDTV 576P 480P HDTV 720p 1080i HDTV Receiver ATSC HDTV Tuner Component cable Play DVD SDTV HDTV Y Pr Pb 1...

Страница 50: ...mote control function check PC DVD Pattern Generator TV Signal Generator VCD or play DVD IN 1 Check if the apiece mode function normal 4 1 4 1 1 M B 4 1 2 4 1 3 4 1 Accessories 4 1 1 Power Supply Boar...

Страница 51: ...KLXXCSXXQ TS 8 5 1 8V N805 6 PANEL 5V L828 7 TUNER 5V L103 8 TCON 3 3V N303 9 TCON 2 5V N304...

Страница 52: ...KLXXCSXXQ TS 9...

Страница 53: ...istance of 1 8V output N805 No short circuit 6 The resistance of PANEL 5V output L828 No short circuit 7 The resistance of TUNER 5V output L103 No short circuit 8 The resistance of TCON 3 3V output N3...

Страница 54: ...ply Power If the color of LED is green the power supply for signal board 5Vstb F801 will be generated 12V F800 will be generated by ic command 12V supply for N201 directly by L835 5V for the tuner wil...

Страница 55: ...f every power supply is right or not 4 3 7 4 3 7 Check if the crystal oscillator Z500 14 318180MHz oscillate or not and oscillate frequency is right or not 4 3 8 4 3 8 Back light control signal BKLON...

Страница 56: ...ep AV signal from machine 54200 adjusting picture mode and colour temprature to standard 4 4 2Adjust white balance Enter factory menu select color temp Menu Adjust R GAIN 0 255 G GAIN 0 255 B GAIN 0 2...

Страница 57: ...KLXXCSXXQ TS 14 JP1 DOWN DOWN JP2 UP JP3 JP4 UP JP5 UP JP6 DOWN SW1 UP SW2 DOWN...

Страница 58: ...KLXXCSXXQ TS 15 VGA USB USB...

Страница 59: ...KLXXCSXXQ TS 16 VGA VGA VGA XS201 USB USB...

Страница 60: ...KLXXCSXXQ TS 17 4 5 2 VGA XS201 VGA ISP ISP_Tool V3 7 7 exe Config Connect...

Страница 61: ...KLXXCSXXQ TS 18 Read bin Auto Run Checksum Error Run 4 6...

Страница 62: ...KLXXCSXXQ TS 19 A EDID MsEEPROM exe EEPROM 24C04 Setting I2C File Load File to Table EDID Key...

Страница 63: ...KLXXCSXXQ TS 20...

Страница 64: ...KLXXCSXXQ TS 21 Write All...

Страница 65: ...KLXXCSXXQ TS 22 EDID Key Regs Table Read All...

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