Electrolux EN18WI30LS Скачать руководство пользователя страница 24

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Normal

alue

10kHz – 100kHz

DC0.45μ

or less

BL-Burner case

BL-Electrode

2. Fan does not begin rotating when hot water is being demanded:

Normal

alue

DC12.75V – 16.5V

DC14V – 16V

DC0.3V – 15V

-BK

-BL

BK-BL

BL-R

3. Fan rotates normally

, but no flame ignites on the burner:

Normal

alue

10kHz – 100kHz

DC1μ

or more

See pg. 27, 28

OFF [000]

DC0.3 – 15V

GND

F-

rod

BL-Burner case

BL-Electrode

BL-R

Normal

alue

10kHz – 100kHz

DC1μ

or more

See pg. 27, 28

DC0.3 – 15V

GND

F-

rod

BL-Burner case

BL-Electrode

BL-R

flame ignites on the burner

, but it goes out immediately:

5. Flame goes out while hot water is being supplied:

Error

Code

Possible Causes

Checkpoint

Error

Code

Possible Causes

Checkpoint

Error

Code

Possible Causes

Checkpoint

Error

Code

Possible Causes

Checkpoint

Check for damage to the gas valve drive

circuit on the

circuit board

Measure the current from the flame rod

when there is no flame.

Check for a ground fault.

Igniter failure

Check the flame rod

Check the current from the flame rod

Check for a diconnected ground from the

circuit board

Check gas supply and manifold

pressures

Check gas proportioning valve

Check maintenance monitor no. 19

Check the current from the flame rod

Check for a diconnected ground from the

circuit board

Check gas supply and manifold

pressures

Check gas proportioning valve

Check primary gas solenoid valve

Check gas solenoid valve 1

Check gas proportioning valve

Gas V

alve Drive Circuit

Abnormality

Ignition Failure

Flame Detecting Circuit abnormality

(initial flame fault detection)

Flame Rod

riggered

(Doesn't sense flame during operation)

Gas Supply Pressure or Manifold

Pressure

Abnormality

Gas Supply Pressure or Manifold

Pressure

Abnormality

Flame Rod

Abnormality

(Flame detected when no flame present)

Connector No.

CN-78

CN-10

CN-197, 102

CN-101

Connector No.

CN-78

Connector No.

CN-78

CN-101

-W

CN-63

-W

CN-63

Connector No.

Pin No. &

Code Color

Pin No. &

Code Color

Pin No. &

Code Color

Pin No. &

Code Color

How to Fix Problem and Reset Unit

Replace Igniter

How to Fix Problem and Reset Unit

isually confir

m that a flame ignites, check wiring connections to flame rod, and

check wir

ing connections to gas proportioning and gas solenoid valves.

Check f

or a bad contact or a bad connection between flame rod and circuit board,

check for a ground fault in the unit, especially the circuit board ground.

Check for damage or improper connection of the ground wire between the circuit

board and the metal case of the unit.

Current value changes depending on the load.

Proportioning value resistance: 50 Ω– 90Ω.

How to Fix Problem and Reset Unit

isually confirm that a flame ignites, check wiring connections to the flame rod,

and check wiring connections to gas proportioning and gas solenoid valves.

Check for a bad contact or a bad connection between the flame rod and

circuit board

Check for a ground fault in the unit, especially the

circuit board

ground.

Check that the input is proper for the load.

If no.19 is ON [1

1], check the following.

Check for condensate trap blockage. Check for drain pipe blockage.

Check for proper connection of condensate water level electrode.

Check for short circuit of condensate water level electrode cord.

If normal value, replace the circuit board.

Check for heat exchanger pipe clogging.

Check for heat exchanger fin blockage.

Check for intake water temperature. (too high?)

Current value changes depending on the load.

Proportioning valve resistance:

50 Ω– 90Ω.

How to Fix Problem and Reset Unit

GND

Elect-

rode

Detection of

circuit board

abnormality

Circuit board

Abnormality

Disconnect the electrical power

, then reconnect electrical power to the water heater to

reset the system. If the

circuit board

abnormality is continuous, replace the

circuit

board

Disconnect the electrical power

, then reconnect electrical power to the water heater to

reset the system. If the error code "71" is continuous, replace the

circuit board

If the "72" error code is displayed, check the signal from the flame rod (also make sure

that there is not a problem with the grounding of the appliance).

If the signal is normal, replace the

circuit board

. If it is abnormal, replace the flame rod.

Current value changes depending on the load.

Proportioning value resistance: 50 Ω– 90Ω.

Gas Solenoid V

alve typical resistance: 20 Ω– 35Ω.

Gas Solenoid V

alve typical resistance: 35 Ω– 65Ω.

Check the resistance through the

thermistor

Exhaust

emperature

Abnormality

Exhaust

Thermistor

Abnormality

Condensate

rap W

ater Level Electrode

Abnormality

Check for abnormal combustion.

Check flue and air inlet for blockage or obstruction.

Check the resistance through the thermistor

Check for open or short circuit,or improper connection.

Compare to temperature characteristic list on pg. 21.

Check for open or short circuit or for an improper connection.

Содержание EN18WI30LS

Страница 1: ...afety Information 2 1 Features 3 2 Speciﬁcations Performance Table 4 3 Dimensions 6 4 Components 7 5 Operating Principle 10 6 Operation Flow Chart 13 7 Wiring Diagram 17 8 Troubleshooting 19 Error Codes and Checkpoints 19 Circuit board checkpoints 21 Error Descriptions and How to Reset 23 Remote Controller 30 Displaying Maintenance Monitors 30 Maintenance Monitor List 31 Circuit Board Replacement ...

Страница 2: ...t short circuit any safety device on this appliance If a safety device is not functioning properly replace the part Do not under any cir cumstances short circuit the part Exhaust and gas leakage caution Warning Always check for leaks when installing or modifying the exhaust vent or gas piping 2 Post Service Checks Check parts for leaks Caution service performed could have caused them If the unit i...

Страница 3: ...onnect Multi System only one remote controller will be installed 3 Temperature Lockout Function The remote controller can be set to restrict the maximum allowable temperature setting for added safety See Changing Default Temperature Setting section for details 4 Elevation Adjustment The water heater can be quickly conﬁgured for installations above 2000 by simply adjusting dip switches inside of th...

Страница 4: ...pply Exhaust Connection Sizes Power Supply Materials Water Inlet Hot Water Outlet Gas Inlet Condensate Drain Safety Devices Casing Flue Collar Primary Heat Exchanger Secondary Heat Exchanger Supply Consumption Power Vented EN18WI30LS EP18WI30LS EN19WI30LS EP19WI30LS Installation Indoor Wall Mounted Air Supply Exhaust Connection Sizes Water Inlet Hot Water Outlet Gas Inlet Power Supply Supply 81W 8...

Страница 5: ... 120 130 140 150 160 170 180 Flow Rate GPM 80 0 1 2 3 4 5 6 7 8 9 10 90 100 110 120 130 140 150 160 170 180 Flow Rate GPM 80 0 1 2 3 4 5 6 7 8 9 10 90 100 110 120 130 140 150 160 170 180 Set temperature F Flow Rate GPM EN18WI30LS EP18WI30LS 9 10 11 12 Set temperature F 80 0 1 2 3 4 5 6 7 8 90 100 110 120 130 140 150 160 170 180 190 Flow Rate GPM Spring Fall Inlet water temp 64 F 9 10 11 12 Set tem...

Страница 6: ...mm 4 Ø0 5 13mm 6 0 24 x 0 4 6mm x 10mm OBLONG HOLE 0 4 10mm VIEW FROM TOP EN18WI30LS EP18WI30LS 3 Dimensions EN19WI30LS EP19WI30LS WATER DRAIN VALVE COLD WATER INLET WATER DRAIN VALVE HOT WATER OUTLET WATER DRAIN VALVE CONDENSATE DRAIN WIRING THOROUGHWAY GAS INLET WATER FILTER WATER DRAIN VALVE WIRING THOROUGHWA AC120V AIR INLET FLUE COLLAR 6 7 170mm 5 5 140mm 3 9 100mm 2 8 70mm 1 4 36mm 0 4 10mm ...

Страница 7: ... Exchanger Thermistor Manifold Water Flow Sensor Freeze Prevention Heater 2 Freeze Prevention Heater 3 Freeze Prevention Heater Q High Limit Switch Burner Thermal fuse Igniter Primary Heat Exchanger Secondary Heat Exchanger AIR INLET FLUE COLLAR Hot Water Outlet Gas Inlet Water Inlet Water Drain Valve Water Drain Valve EN18WI30LS EP18WI30LS 7 ...

Страница 8: ...EN19WI30LS EP19WI30LS 8 ...

Страница 9: ...surface Temperature Setting Ex 110 F Flow Meter Setting The display will ﬂash after hitting the ﬂow meter alarm set button Error Code When this indicator is lit the hot water temperature can be set A number will ﬂash if a failure occurs Priority Indicator Burner On Indicator When burning the indicator is lit Note As shipped from the factory the remote controller is set to display in F and gallons ...

Страница 10: ...sor Water Flow Inlet Thermistor Exhaust Thermistor Anti Frost Heater Primary Heat Exchanger Secondary Heat Exchanger Exhaust Thermal Fuse Igniter Ignition Electrode Flame Rod Burner Gas Solenoid Valve Switch Gas Solenoid Valve 1 Switch Gas Solenoid Valve 2 Primary Gas Valve Filter Gas Proportioning Valve High Limit Switch Water Drain trap Pressure Relief Device Water Drain Valve Anti Frost Heater ...

Страница 11: ...hermistor Cold Water Supply Condensate Drain Valve Exhaust Thermistor DV Model Only Exhaust Anti Frost Heater Secondary Heat Exchanger High Limit Switch Primary Heat Exchanger Thermal Fuse Igniter Ignition Electrode Flame Rod Burner Water Level Electrode Drain trap Air Supply Fan Motor Rotation Frequency Sensor Primary Gas Valve Filter Gas Proportioning Valve Gas Solenoid Valve 1 Gas Solenoid Valv...

Страница 12: ...e ﬂow sensor detects that the ﬂow rate has dropped below the minimum rate for continued burning the gas valves will close and the burner ﬂame will go out After the post purge removes residual gas from the combustion chamber the unit stops If necessary turn off the power by pressing the Operation Button on the remote controller the priority lamp will turn off 2 Error Codes If the ﬂame rod does not ...

Страница 13: ...es off closes Gas solenoid valve 2 closes Primary gas solenoid valve closes Gas solenoid valve 1 closes 0 5A or less not detect a flame Flame rod does is too high Outlet water temp Abnormal gas solenoid valve drive circuit 18 High limit switch is normal YES NO 3rd Main flow control valve moves to initial position setting Lightning safety device normal NO YES of use YES 10 years or more NO Maximum ...

Страница 14: ...low sensor detects 0 4 GPM Heat YES Has 20 or 50 NO 4 min passed Heaters turn off 4 YES NO Has 15 or 5 min passed 41F or higher Air inlet thermistor NO YES Anti frost heater operation flow When less than 60 minutes after combustion it is 50 F or higher Differs depending on set temperature 4 5 30 17 indication Warning exchanger thermistor 37 F or higher Heat 35 Heaters turn on Heaters turn off 50 m...

Страница 15: ...ger flow control valve normal Bypass flow control valve normal Setting 125 F or higher Water flow sensor detects 0 5 GPM Inlet water high temperature check normal Heat exchanger thermistor open or shorted 8 Exhaust thermistor open or shorted Gas proportioning valve opens Flame rod detects 1μA 1st 4th 7th after 5 sec others after 2 sec Igniter stops sparking Igniter stops sparking 15 Gas solenoid v...

Страница 16: ... X 41 F and Y 14 F NO NO YES X 41 F and Y 14 F Fan motor operation flow Exhaust thermistor 18 Fan Turn ON 1 200 rpm 3 minutes Fan speed 1 200 500rpm 61 Exhaust thermistor 32 Fan Turn OFF No error code 61 Exhaust thermistor 46 Fan Turn OFF YES NO YES NO YES NO YES NO YES NO YES NO Heat exchanger thermistor 68 NO YES Fan motor operation flow SV conversion Exhaust thermistor 32 Fan Turn ON 2 000 rpm ...

Страница 17: ...ROUND G GROUND DIP SWICHI FLAME DETECTING CIRCUIT GAS PROPORTION VALVE POWER CONTROL CIRCUIT WATER FLOW SENSOR 15V POWER CIRCUIT FLOW CONTROL VALVE DC15V GND DC140V HOT HEAT EXCHANGER THERMISTOR 5V POWER CIRCUIT AIR INLET THERMISTOR FLAME ROD FR DU EARTH RELAY 2 D GND WATER OUTLET THERMISTOR WATER INLET THERMISTOR FAN PULSE CONTROL CIRCUIT RELAY DRIVING CIRCUIT RELAY 1 CPU CENTRAL PROCESSING UNIT ...

Страница 18: ... EXCHANGER FLOW CONTROL VALVE DC15V GND DC140V HOT HEAT EXCHANGER THERMISTOR 5V POWER CIRCUIT AIR INLET THERMISTOR FLAME ROD FR DU EARTH RELAY 2 D GND WATER OUTLET THERMISTOR WATER INLET THERMISTOR FAN PULSE CONTROL CIRCUIT RELAY DRIVING CIRCUIT RELAY 1 CPU CENTRAL PROCESSING UNIT D FAN CURRENT VALUE INPUT POWER CONTROLLER DC12V C SECONDARY PRIMARY COMBUTION FAN FAN FAN CONTROL OUTPUT FAN ROTATION...

Страница 19: ...eck flame rod Check ground paying special attention to the ground connection to the circuit board Check for accidental extinction of the flame Check for abnormal combustion Check gas solenoid valves Check flame rod Check ground especially on circuit board Check for melting or damage to the thermal fuse Check for improper connection of thermal fuse Check if high limit switch is triggered Check for ...

Страница 20: ...connection of the fan Check voltage from circuit board F 65 Heat exchanger flow control valve abnormality Check that the main flow control valve is functioning 2 Check for improper connection of the valve To reset this error code the power needs to be disconnected and then reconnected F 66 Bypass flow control valve abnormality Check that the Bypass control valve is functioning 3 Check for improper...

Страница 21: ...or Flame Rod CN27 1 4 CN78 1 1 CN101 7 50 80 Ω 19 31 Ω 36 58 Ω Coil resistance DC 0 7 4 4 V 2 CN63 W W 7 CN63 2 CN63 6 CN92 3 DC 14 16 V AC 108 132 V CN10 6 DC 14 16 V Note 2 Note 3 Coil resistance 2 100 Hz 400 Hz CN27 6 CN10 CN10 6 CN10 CN102 6 3 DC 14 16 V 36 58 Ω 36 58 Ω DC 14 16 V DC 0 3 15 V DC 14 16 V DC 16 14 V CN27 2 2 Flame Rod GND DC 10 14 V DC 7 45 V DC 0 45μA or less 10 kHz 100 kHz Coi...

Страница 22: ...W 2 CN63 DC 0 7 4 4 V Note 3 22 Water Level Electrode CN38 31 W BL 17 CN38 DC 14 16 V Power Supply Power Circuit Board CN92 1 W BK 3 CN92 AC 108 132 V Power Supply Main Circuit Board C102 4 R BL 3 C102 DC 14 16 V Remote Controller CN89 1 BL BL 3 CN89 DC 14 16 V 2 6 6 6 Fan Motor CN27 CN38 4 9 14 Ref No Part CN Pin No Circuit board Check points CN Pin No CN27 Water Flow Sensor CN78 Flame Rod CN38 B...

Страница 23: ...102 CN 102 CN 89 Pin No Color Code Pin No Code Color Pin No Code Color How to Fix Problem and Reset Unit How to Fix Problem and Reset Unit How to Fix Problem and Reset Unit A blinking 10 indicates there has been a loss of gas input but combustion will continue In order to reset the unit the power must be disconnected and then reconnected If the overheat prevention device Thermal fuse has fused it ...

Страница 24: ...between flame rod and circuit board check for a ground fault in the unit especially the circuit board ground Check for damage or improper connection of the ground wire between the circuit board and the metal case of the unit Current value changes depending on the load Proportioning value resistance 50 Ω 90Ω How to Fix Problem and Reset Unit Visually confirm that a flame ignites check wiring connec...

Страница 25: ...ion When valve is fully open Check for short or open circuit or improper connection of wiring to valve No Indication Error Code Possible Causes Checkpoint Error Code Possible Causes Checkpoint How to Fix Problem and Reset Unit How to Fix Problem and Reset Unit Confirm the measured fan speed by Maintenance Monitor No 10 If the fan motor does not rotate but voltage is normal then the fan motor shoul...

Страница 26: ...heat exchanger etc and then replace the overheat prevention device Thermal fuse Check remote controller and circuit board Check connection of remote control cord and cord to circuit board CN89 1 BL BL 3 CN89 DC14 16V If there is a voltage abnormality replace the circuit board Check remote control cord for a short or open circuit or for a ground fault Closed circuit not open or shorted If an open o...

Страница 27: ...stic list Check for open or short circuit or for an improper connection 70 Circuit board Abnormality Detection of circuit board abnormality Disconnect the electrical power then reconnect electrical power to the water heater to reset the system If the circuit board abnormality is continuous replace the circuit board 71 Gas Solenoid Valve Drive Circuit Abnormality Check for damage to the gas solenoi...

Страница 28: ...mistor Abnormality Check the resistance through the thermistor Check for open or short circuit or improper connection CN63 7 W W 2 CN63 Compare to temperature characteristic list Check for open or short circuit or for an improper connection Check the resistance through the thermistor Check for abnormal combustion Check flue for blockage or obstruction Refer to Manifold Pressure Adjustment Procedur...

Страница 29: ... 140 F and over fo r 4 seconds with the set temp 122 F and less The unit will shut off and a 16 error code will flash Check gas proportioning valve CN101 7 R BL 6 CN101 DC 0 3 15 V Check for short or open circuit or improper connection of wiring to valve CN38 How to Fix Problem and Reset Unit 16 Abnormally High Output temperature is too hot CN38 65 66 Heat Exchanger Flow Control Valve Abnormality ...

Страница 30: ... and hold both the up and down setting buttons simultaneously for more than two seconds This can be done regardless of whether the power has been turned on or the unit is operating Indications 1 The maintenance monitor data no will appear on the display for two seconds and then the data will appear 2 In order to switch to other maintenance monitor data press either the up or down button once The d...

Страница 31: ...iplier X Display Reading Data 1 F 0 5 0 5 1 F 0 5 1 10 mA 1 mA 1 100 110 100 110 OFF 000 ON 001 1 1 X 1 X 1 0 X 1 0 X 1 X 1 0 X 1 X 0 1 X 1 X 1 X 1 X 1 31 39 38 36 Detection Temperature Water Inlet Thermistor Detection Temperature Water Outlet Thermistor Detection Temperature Heat Exchanger Thermistor Detection Temperature Air Inlet Thermistor Fan Motor Current Value X 1 X 1 1 xy 2 xy 3 xy 91 Init...

Страница 32: ...ller connection from connection number CN89 2 Using the supplied transfer cable connect the new and old boards by inserting the cable in connection number CN89 of each board 3 Reconnect the electrical power The data transfer will be completed in about 30 seconds The unit will signal a successful transfer by rotating the fan and opening and closing the gas solenoid valve 4 After confirming a succes...

Страница 33: ... writer number until 11 1 appears on the display 4 Press the UP button for 5 sec to change the setting number from 1 to 2 11 2 appears on the display 5 Set the POWER button to ON or let the unit sit for 30 seconds Note 1 Disconnect electrical power after setting the POWER button off on the remote controller The water heater will automatically turn on when electrical power is reconnected if this st...

Страница 34: ...s supply pressure to the unit a tap is provided on the gas inlet Remove the hex head philips screw from the tap and connect a manometer using a silicon tube In order to check the gas manifold pressure a pair of taps are provided on the gas valve inside the unit The pressure can be checked either by removing the hex head philips screw and connecting a manometer with a silicon tube or by removing th...

Страница 35: ...5 112 213 440 675 1260 Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas 0 60 Specific Gravity 0 5 WC Pressure Drop Length in Feet Pipe Size 3 4 1 1 1 4 1 1 2 2 206 383 614 1261 2934 147 269 418 888 2078 121 218 334 723 1698 105 188 284 625 1472 94 168 251 559 1317 86 153 227 509 1203 80 141 209 471 1114 75 132 194 440 1042 71 125 181 415 983 67 118 171 393 933 55 94 137 320 ...

Страница 36: ...ust to the correct pressure Repeat steps 1 and 2 until both are at the correct pressure 3 2 1 Note 2 Note 1 Manifold Gas Pressure Pressure Set Button Maximum Manifold Pressure Set Button Minimum Manifold Decrease Button Manifold Gas Pressure Increase Button Model Name Gas type NG LPG EN18WI30LS 7 9 11 0 2 95 3 60 1 10 1 35 Supply Pressure inch H2O Manifold Pressure inch H2O Cover off Max value Min...

Страница 37: ...ns or scalding turn off the power button and wait until the equipment cools before performing maintenance CAUTION Check For laundry newspaper timber oil spray cans and other combustible materials near the heater or the exhaust vent terminal For abnormal sounds during operation For abnormalities in external appearance discoloration or ﬂaws For water leaks from the equipment and piping For dust and ...

Страница 38: ...water ﬁxtures 3 With a bucket ready remove the inlet and outlet drain plugs about 0 4 gallon 1 4L will drain out 4 Take the water drain valve with water ﬁlter out of the inlet See illustration to right 5 Clean the water drain valve with water ﬁlter with a brush under running water 6 Replace the water drain valve with water ﬁlter and close the drain plugs Take care not to lose the packing 7 Close a...

Страница 39: ... water to 1 part Lime Away or CLR into a bucket 8 Place both the pump inlet hose and the drain outlet hose into the pail 9 Open both drain valve lever handles on the isolation valves 10 Turn the pump on The unit will attempt to ignite make sure that the gas has been turned off and a number 11 should ﬂash on the remote controller after about 1 minute Do not reset the unit Allow the solution to circ...

Страница 40: ... gas water heater can be programmed so that it will default to one of three temperatures if the remote controller is removed 140 130 120 F 60 55 50 C To change the default tempera ture adjust the dip switches as described below The default temperature is 120 F 50 C 1 Disconnect electrical power to the water heater 2 Remove the front cover of the water heater 4 screws 3 Disconnect the remote contro...

Страница 41: ...eral it is not advisable to run water through the unit when it is OFF p 6 but in this case freeze prevention is more important Remember to set mixing valves and ﬁxtures to their original levels before using the unit again to prevent scalding If there is still a risk that the unit will freeze drain the unit as shown on the next page Freezing is prevented within the device automatically by the freez...

Страница 42: ... off the power supply 4 Close the water supply valve 5 Fully open all hot water ﬁxtures 6 Turn the drain plug to the left to open and then remove 7 Check that the water is completely drained close all the drain plugs and the hot water ﬁxtures after 10 minutes or more pass from operation of 6 Drain water into a bucket to prevent water damage Fixture Do not touch with wet hands Drain Plugs Each drai...

Страница 43: ...t will not be exposed to steam ammonia sulfur chlorine ethylene compounds or acids 2 If this unit will be installed in a restaurant locate it so that it will not be effected by steam 3 Avoid any installation that will expose the unit to steam or moisture For Multiple Floor Water Supply 1 If the unit will be installed on the lower ﬂoor of a multiple story building in order to get the maximum ﬂow ra...

Страница 44: ...Filling the condensate trap before vent pipe installation DANGER Prior to initial start up make sure that you ﬁll the condensate trap with water This is to prevent dangerous exhaust gases from entering the building Failure to ﬁll the condensate trap could result in severe personal injury or death Please follow one of the procedures described below to ensure that the condensate trap is ﬁlled with w...

Страница 45: ...here the nearest drain is above the water heater will require the use of a condensate pump Size the pump to allow for a maximum condensate discharge of 2 GPH from the water heater Horizontal runs must be sloped 1 4 per foot towards the drain or condensate pump The condensate will be discharged by gravity force only Make the drain pipe run as short as possible The end of the drain pipe must not be ...

Страница 46: ...ndensing Tankless Gas Water Heater Electrolux Condensing Tankless Gas Water Heater Note If the drain line becomes clogged or frozen condensate will back up into the water heater and a 29 error code will ﬂash on the remote controller ceasing operation If this occurs clear the clog or freeze so that condensate can freely ﬂow Be sure to slope the drain pipe use the appropriate size pipe allow the pro...

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