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J. Trouble Shooting

PROBLEM

INDICATIONS

POSSIBLE CAUSES

SUGGESTED SOLUTION

Charger does not
work 

Indicator lights not
on 

No AC power

AC input socket fuse blown 

Check AC connections. 

Replace AC fuse with correct value.

No DC output 

Charger - On LED is
off. Float and Fault
LED’s are on.

Output short circuit 

Over temperature protection triggered 

Severe over loading of the charger

Reverse polarity connection

Check DC connections between charger
and the battery

Check that the air intake vent at the
bottom of the charger is not blocked.
Mount the charger in a ventilated area.
Check if the battery AH capacity is within
the recommended range
Check for correct polarity, replace the
blown car blade fuse (6)

Battery does not get
full charge

All indicator LED’s
operate normally 

Bad battery connection.

Battery type select switch in wrong setting

Battery capacity too large.

Ambient temperature too low. 

Battery has a damaged cell or the battery
is too old. 

Check for loose contacts.

Re-check battery type and change to
correct battery selection
Make sure charger rating matches battery
capacity see table

 

(B2)

Move the battery to a room temperature
location or use a temperature sensor 

Replace the battery

Long charging time,
Float LED does not
come on even after
20 hours of charging

Absorption light
remains on all the
time 

Wrong battery type selection (eg. charging
Gel battery with Calcium-Calcium OR
Wet type selection) 

Total battery capacity is too high for dual
charging 

Battery temperature too high 

Battery is defective

A load is connected to the battery and the
charger is not in Power Supply Mode.

Check the battery label and change battery
type selection to correct setting.

Check battery capacity or charge batteries
separately

Use a temperature sensor

Replace the battery 

Change charger Selector Switch (1) to
Power Supply Mode. 

Bulk LED is on all
the time 

Bulk light remains
on all the time when
Charger is in Power
Supply Mode,
charger ON LED (4)
is on red.

The connected load is too large, using
most of the current from the charger.

Reduce the load to about 50% of the
charger's rating current or take away the
load and set the Charger to Battery
Charger Mode to fully charge the battery
before returning back to the Power Supply
Mode.

Bulk light remains
on all the time when
the Charger is in
Battery Charger
Mode  

Wrong battery type selection

Battery is excessively depleted and the
soft charging is triggered  

Battery temperature is too high

Check the battery label and change the
battery type selection to correct setting.
Recharge the battery after a day, if bulk
light remains after several hours, the
battery is most likely damaged and cannot
accept charge. Replace the battery.
Use a temperature sensor

Содержание BC-1230

Страница 1: ...er ventilation vents are unobstructed for efficient fan cooling Do not charge non rechargeable batteries Charging wrong type or under sized batteries may cause fire or explosion Do not use the charger if it has been dropped or damaged Do not remove charger casing as there is no user serviceable parts inside Do not attempt to charge a frozen battery Do not attempt to charge a damaged battery Do not...

Страница 2: ...e Selection Slide the Switch to select charging mode for GEL AGM Wet or Calcium Calcium type battery 3 Float Voltage Selection Slide the Switch to select Float Charge Voltage 13 2 13 5V 13 8V 4 Charge Status LED Display Charger ON Green 3 Stage Charger Mode Red Power Supply Mode BULK Red Bulk charging with constant maximum current ABSORPTION Orange Absorption charging with preset constant maximum ...

Страница 3: ... BC 1230 30A BC 1240 40A BC 1250 50A Battery Capacity 100 AH 300 AH 120 AH 400 AH 150 AH 500 AH C Battery Charger Installation and Connection Observe warnings and safety precautions before operating the charger Check the battery condition check the cell levels for wet type batteries and clean the battery terminals Secure the battery charger in a well ventilated area making sure the mounting surfac...

Страница 4: ...et by the user according to the type of battery used E Manual Equalization Charging for Wet and Calcium Calcium type batteries Wet lead acid and Calcium Calcium type batteries require periodic high voltage charging to balance the voltage of each cell to reverse the high concentration of electrolyte at the bottom and clear up large sulfate crystals on the plates You can use the Calcium Calcium sele...

Страница 5: ... The battery will receive the remaining charge while in Float Mode over several days It is highly recommended to switch to 3 Stage Charger Mode periodically when the external load is disconnected The external load should not exceed 50 of the maximum current draw of the charger unless the battery is fully charged If the Bulk LED is on most of the time then the load is too large G1 Power Supply Mode...

Страница 6: ...e temperature sensor and then switch on the charger to activate the temperature control function Do not plug in the Temperature Sensor into the Charger during charging I Cable Size Selection Wire Size AWG Area mm2 Maximum one way distance Metres for 2 Voltage loss 12V 30A Maximum one way distance Metres for 2 Voltage loss 12V 40A Maximum one way distance Metres for 2 Voltage loss 12V 50A 10 5 26 1...

Страница 7: ...r 20 hours of charging Absorption light remains on all the time Wrong battery type selection eg charging Gel battery with Calcium Calcium OR Wet type selection Total battery capacity is too high for dual charging Battery temperature too high Battery is defective A load is connected to the battery and the charger is not in Power Supply Mode Check the battery label and change battery type selection ...

Страница 8: ...6A 7 5 3 2A 9 4 4 0A Protection Overload 90 110 Rated Output Current or 50 Rated Output Current Soft Charge Protection Type Constant Current Limiting recovers Automatically after Fault Condition is Removed Short Circuit Recovers Automatically After Fault Condition is Removed Reverse Polarity Car Blade Fuse Over Temperature Protection Type Shut Down OVP Output Over Voltage Yes Cooling Cooling Metho...

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