Electro Industries Mini-Boiler EMB-S-1 Скачать руководство пользователя страница 4

 

03/12/2019  

2

  

BI309 

pushed down this PVC conduit.  If the slab is already poured without conduit for slab stat, use electronic 
remote sensing thermostat. 

 

Quick response, hydronic tubing just under the concrete surface, no flooring material over the 
concrete

 – slab stat is still suggested and preferred, but a standard wall mount room thermostat can be 

adequate.  Mount room thermostat on an inside wall similar to most heating systems. 

 

SAFETY TEMPERATURE CONTROL 

 

The hi-limits within this unit are for safety purposes only.  The system installation must have a proper 
responding slab sensing thermostat or zone controlling device to properly turn the boiler on and off.  If the water 
flow is greater than the nominal GPM specified, this boiler should not reach hi-limit and the hydronic loop 
should continue to flow in the normal heating pattern until the operating slab stat is satisfied.  If hi-limiting is 
experienced prior to satisfying the operating slab stat, there is probably a water flow issue. 
 
In addition to the built-in supply sensing point and electronic operating temperature control point, there is a 190° 
F automatic reset hi-limit and a 205° F top vessel manual reset hi-limit. 

 

INFORMATION/WATER FLOW CALCULATIONS 

 

Water flow, GPM, can easily be calculated if the temperature rise across the electric boiler can be measured. 
 
The formula below can only be used when the temperature rise is stable and the boiler is not hi-limiting.  In 
other words, verify constant current draw and stable outlet temperatures for at least 15 minutes. 
 

GPM= 

Volts x Amps x 3.4 

Example: 

240 volts x 36 amps x 3.4 

29376 

= 5.8 

gpm 

500 x Temp. rise 

500 x 10 degree rise 

5000 

 

INFORMATION/WATER FLOW CALCULATIONS – METRIC

 

L/min = 

Volts x Amps x 3.587 

Example: 

240 volts x 36 amps x 3.587 

30991.68 

= 20.57 

L/min 

251.04 x Temp. rise ° C 

251.04 x 6° C rise 

1506.24 

 

INSTALLATION REQUIREMENTS 

 

1.

 

All installation work must be performed by trained, qualified contractors or technicians.  Electro Industries, 
Inc., sponsors installation and service schools to assist the installer.  

Visit our web site at electromn.com 

for upcoming service schools.

 

 

 

WARNING

 

ALL ELECTRICAL WIRING MUST BE IN ACCORDANCE WITH NATIONAL ELECTRIC CODE AND 
LOCAL ELECTRIC CODES, ORDINANCES, AND REGULATIONS. 

 

 

WARNING

 

OBSERVE ELECTRIC POLARITY AND WIRING COLORS.  FAILURE TO OBSERVE COULD CAUSE 
ELECTRIC SHOCK AND/OR DAMAGE TO THE EQUIPMENT. 

 

 

CAUTION

 

This unit can only be used for its intended design as described in this manual.  Any internal wiring changes, 
modifications to the circuit board, modifications or bypass of any controls, or installation practices not 
according to the details of this manual will void the product warranty, the ETL/Intertek certification, and 
manufacturer product liability.  Electro Industries, Inc., cannot be held responsible for field modifications, 
incorrect installations, and conditions which may bypass or compromise the built-in safety features and 
controls. 

 

2.

 

This installation manual and Mini-Boiler products relate only to the addition of the Mini-Boiler to the 
hydronic system.  The owner/ installer assumes all responsibility and/or liability associated with any needed 
installation of the gas/oil boiler, pump, plumbing, system design, hydronic systems or backup gas/oil boiler, 

Содержание Mini-Boiler EMB-S-1

Страница 1: ...g systems This model includes factory installed temperature sensing staging Comment If this application is for traditional hydronic heating requiring temperatures greater than 160 F and capacities larger than shown above contact factory for other Electro Boiler product series In this approximate sizing the EB M model series is fully modulating and designed for temperatures up to 180 F The EB M and...

Страница 2: ...g Staging Control 1 Room Thermostat Placement 1 Built In Temperature Control 2 Water Flow Calculation 2 Installation Requirements 2 Electric Supply 3 Clearances 3 Mechanical Installation 4 Electrical Hookup 5 Water Fill Procedure 6 Operational Tips 8 Troubleshooting Helps 9 Drawings BX305 BH310 UAW411 BL001 XX017 ...

Страница 3: ...MB S 5 3 07 11 60 06 018 1 53 5 78 02 006 EMB S 7 4 78 18 06 12 036 2 39 9 03 06 01 EMB S 9 6 14 23 20 23 07 3 07 11 60 10 03 Note Head Loss based on 110 F return temperature TEMPERATURE SENSING STAGING CONTROL This model series is factory equipped with a digital supply water sensor and a staging controller The controller regulates the elements to maintain a preset maximum or preset operating temp...

Страница 4: ...at least 15 minutes GPM Volts x Amps x 3 4 Example 240 volts x 36 amps x 3 4 29376 5 8 gpm 500 x Temp rise 500 x 10 degree rise 5000 INFORMATION WATER FLOW CALCULATIONS METRIC L min Volts x Amps x 3 587 Example 240 volts x 36 amps x 3 587 30991 68 20 57 L min 251 04 x Temp rise C 251 04 x 6 C rise 1506 24 INSTALLATION REQUIREMENTS 1 All installation work must be performed by trained qualified cont...

Страница 5: ...actices for handling electrical sheet metal and material handling processes Use them ELECTRIC SUPPLY Model Volts Phase Watts Btu h Amps CB Element Stg 1 Stg 2 EMB S 1 120 1 60 Hz 1 100 3 753 9 2 1 EMB S 2 120 1 60 Hz 2 500 8 530 20 8 1 EMB S 4 120 1 60 Hz 5 000 17 060 41 7 1 1 EMB S 5 240 208 1 60 Hz 4 500 3 500 15 354 11 942 18 8 16 8 30A 1 EMB S 7 240 208 1 60 Hz 7 000 5 300 23 885 17 913 29 2 2...

Страница 6: ... required This can be an air diaphragm tank as provided in the plumbing kit or a basic empty tank where air is compressed at the tank top Temperature Pressure Gauge Recommended to observe the operation of the system Actually a temperature gauge at the inlet and outlet is desirable Pressure Safety Valve This is required at the hot outlet and is furnished as a loose component with the boiler unit it...

Страница 7: ...NNECTION TO THE CIRCUIT BREAKER TERMINALS AND INSIDE THIS PRODUCT S CABINET WARNING TO AVOID THE RISK OF ELECTRIC SHOCK OR DEATH WIRING TO THE UNIT MUST BE PROPERLY GROUNDED FAILURE TO PROPERLY GROUND THE UNIT CAN RESULT IN A HAZARD LEADING TO PERSONAL INJURY OR DEATH NOTE This model series is designed and equipped for 240 volt residential single phase If this unit is used on 208 volt energy capac...

Страница 8: ...S 1 Unless the source water is unusually poor and or rust elements additives are not required It is recommended the water source as shown on drawing BX305 comes through the household water softener 2 Impurities within a closed loop hydronic boiler are considerably less damaging than the typical domestic water heater In a closed loop electric boiler the water impurities boil out and the system esse...

Страница 9: ...he metal pipe and listen for air bubbles If the water flow is consistent and quiet the system is probably purged and water filled 9 Close the drain valve Open the inlet gate valve 10 The cold system pressure at the gauge should be approximately 10 to 14 PSI 11 Close water supply valve and disconnect water supply 12 Optional The circulating pump can be energized during this fill operation by having...

Страница 10: ...W input or interrupted by the load control device even though there is a W input This diagram illustrates this pin jumper arrangement This unit is factory setup in the W position meaning the pump will always run as a direct function of R to W operating thermostat By simply moving this black 2 position jumper to the L the pump will be turned off during load control interrupt 8 At outlet temperature...

Страница 11: ...same as a blown fuse no front panel boiler power green LED To reset this device simple press the red button Comment The hi limit auto reset red LED is only operational during an active heat call lower red LED on WARMFLO TEMPERATURE BYPASS TROUBLESHOOTING OR TESTING Adding a jumper between W screw terminal and tab marked E bypasses the temperature sensing and WarmFlo control In other words with the...

Страница 12: ...EMB S H 12 04 18 1 of 2 BX305 ...

Страница 13: ...EMB S H 12 04 18 2 of 2 BX305 ...

Страница 14: ...EMB S EMB H 03 19 19 1 of 2 BH310 G ...

Страница 15: ...EMB S EMB H 03 19 19 2 of 2 BH310 G ...

Страница 16: ...DECAL TITLEBLOCK ...

Страница 17: ...itional 4 enclosure and 40VA transformer Pumps EB ZEA8 with enclosure and 40VA transformer for 8 zone pumps Zone Valves EB ZTS 1 install within boiler cabinet encl option EB ZTS 2 add additional 4 enclosure and 40VA transformer EB ZES8 with enclosure no transformer for 8 zone valves ZONE CONTROLLER SWITCHING RELAY EE 5051 MULTI BOILER EB C STG5 This DPDT 24 volt switching relay provides a convenie...

Страница 18: ...erature pressure gauge pressure relief safety valve and when applicable the WarmFloTM electronic control sensors These kits provide the additional components for easy installation 5585 Mini Boiler 10 kW TS Series 5586 TS Series Standard 5578 3 4 Pipe 5582 1 Pipe 5579 1 1 4 Pipe 120V 1 25 HP maintenance free wet rotor circulator Pump curve example 5 GPM 19 L 11 ft of head 32 9 kPa 120V 1 6 HP maint...

Страница 19: ...acement Labor Allowance Schedule for a period of ninety 90 days from the date of original purchase to the original owner at the original installation site The Repair Replacement Labor Allowance is designed to reduce the cost of repairs This Repair Replacement Labor Allowance may not cover the entire labor fee charged by your dealer contractor TWENTY YEAR 20 LIMITED WARRANTY ON BOILER ELEMENTS AND ...

Страница 20: ...ubject to adjustment upon verification of defect 2 Any product or product part that has been damaged as a result of being improperly serviced or operated including but not limited to the following operated during construction phase with insufficient water or air flow allowed to freeze subjected to flood conditions subjected to improper voltages or power supplies operated with air flow or water con...

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