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When starting the boiler, the following steps should be followed in sequence: 
1.) Switch off the power. 
2.) Push the chimney damper lever in to open the burning chamber bypass. 
3.) Put paper, kindling and a few larger pieces of dry wood in the burning chamber. 
4.) Start the fire. 
5.) Open the bottom combustion chamber door to provide natural draft. 
6.) Let the fire burn for 15 to 20 minutes (

WARNING!! NEVER leave the boiler unattended 

at this stage.

7.) Add more wood 
8.) Wait another 15 to 20 minutes for a charcoal layer to accumulate 
9.) Fill up the entire upper combustion chamber with wood. 
10.) Close both upper and lower doors. 
11.) Pull the bypass damper closed and switch on the regulator. 
 
 

WARNING! 
Never switch on the regulator when the upper door is open. 
 
CAUTION! 
Never force the fuel loading door closed. Doing so may damage the door 
or other parts of the boiler. Use only properly sized wood. 

 

 

6.6. Fuel loading  

A properly sized and installed EKO gasification boiler should require loading every 8-12 
hours. To add wood, following the following procedure:

 

1. Switch off the boiler with the main switch on the controller. 
2. Open the combustion chamber bypass chimney damper. 
3. Open the upper door and load the chamber if necessary,  
4. Close the door, pull the chimney flap closed and switch on the boiler  

It is important to avoid obstructing the chimney bypass damper with wood in the 
combustion chamber when loading fuel. 

Ideally, the wood in the upper combustion chamber should be burned down to embers 
before reloading the boiler. 

 
NOTE: 
The yellow “no fuel” light indicates when the boiler needs to be reloaded. 

 

 
6.7. Boiler shutdown 

 

  

12 

The boiler turns off in two ways: Manually when the power switch on the controller is turned 
off, or automatically when the wood supply has burned out. NEVER turn the controller off for 
extended periods when the boiler contains burning fuel, as doing so could cause it to 
overheat.  

Содержание Orlan 18

Страница 1: ...Owner s Manual Wood gasification boilers from 18 80 kW 85 275 kBtu Orlan ISO 9001 1 ...

Страница 2: ...the EKO boiler 9 6 1 Installation guidelines 9 6 2 Conditions for successful wood gasification 9 6 3 Wood fuel considerations 10 6 4 Hot water storage 11 6 5 Starting and operating the boiler for the first time 11 6 6 Fuel loading 12 6 7 Boiler shutdown 12 6 8 Operating temperature 13 6 9 Protecting the boiler during a pump or power failure 13 7 Boiler maintenance 14 7 1 Offseason preparation 14 7...

Страница 3: ...nnected directly to the RK 2001 controller to assure proper operation and water circulation This will help prevent overheating and result in the best performance 2 Understanding Wood Gasification Wood gasification boilers work by the pyrolitic wood distillation process whereby heat is used to break down the wood structure into charcoal and eventually into combustible gas This is done by limiting t...

Страница 4: ... EKO boiler should conform to the specifications indicated by the chart on page 5 2 The boiler room should be large enough to allow the boiler to be cleaned and maintained 2 2 m 3 The distance between the boiler and the surrounding walls should be sufficient to allow access to all of the boiler s parts as specified in the clearance diagram below 4 The boiler room should not contain any wiring or e...

Страница 5: ... wood gasification boilers have been equipped with the RK 2001 controller 4 1 Technical data for the RK 2001 controller Power 230V 10 Rate supply voltage with no fan 4VA Temperature measurement range 0 do 99 1 C Temperature measurement sensors KTY 81 210 Temperature regulation range 60 80 C Electrical protection fuse 1A 220V 5 ...

Страница 6: ...n will turn off Fan status A regulator modulates the fan speed slowing the fan as the boiler approaches the target temperature Pump status If a pump is connected to the regulator the pump will remain off until the boiler temperature reaches 65 C It will then run until the temperature declines to 60 degrees Room temperature control The controller can work together with a room thermostat so that the...

Страница 7: ...d Access is through the bottom of the controller housing which is attached to the top front boiler panel with four screws There are numbers and graphic symbols indicating the function of various electrical connections switches and dials on the bottom of the controller It is always a good idea to check with your EKO dealer or distributor to determine the proper connections for your system 7 ...

Страница 8: ...5 Technical Specifications for the Orlan EKO Line 8 ...

Страница 9: ...valve 2 Circulating pump 3 Room temperature sensor for the PK 2001 controller or room thermostat 4 Orlan boiler with RK 2001 5 Heater radiator etc 6 OKCV operational water heater 7 Differential valve 8 Pressure tank 9 Warm water exit 10 Cold water entry 6 2 Conditions for successful wood gasification Wood gasification boilers require specific conditions for optimum performance and efficiency For b...

Страница 10: ... a moisture meter see next page As a general rule hardwood cut split and stacked for one year under cover is usually ready for burning in an EKO boiler Wood properly stored for two years is best The manufacturer and distributor are not responsible for problems related to using wood that is not adequately dry or dense Wood density table wood type density of green wood kg m 3 density of dry wood kg ...

Страница 11: ...nnected to an EKO boiler can also be used to store hot water from a solar hot water heater System set up with a heat storage tank and coil domestic hot water heat option and solar panel 1 EKO boiler with RK 2001 controller 2 Laddomat 21 thermoregulator 3 Hot water storage tank 4 Electric water heater 5 Three way mixing valve 6 Circulating pump 7 Room temperature sensor or programmable room thermos...

Страница 12: ...iler Use only properly sized wood 6 6 Fuel loading A properly sized and installed EKO gasification boiler should require loading every 8 12 hours To add wood following the following procedure 1 Switch off the boiler with the main switch on the controller 2 Open the combustion chamber bypass chimney damper 3 Open the upper door and load the chamber if necessary 4 Close the door pull the chimney fla...

Страница 13: ...mixed with return water before it enters the bottom of the boiler Check with your dealer or installer for details 6 9 Protecting the boiler during a pump or power failure During the course of operating the boiler there is always the possibility of a pump or power failure NEVER refuel the boiler during a power failure or power outage NEVER attempt to operate the boiler with natural draft by opening...

Страница 14: ...ozzle and into the ash pit where it can be easily removed The heat exchanger tubes at the back of the boiler are also susceptible to carbon and creosote buildup which diminishes their ability to transfer heat On the EKO Standard models the heat exchanger pipes should be manually cleaned every two weeks using the following procedure Note The Super 1 models have a lever activated heat exchanger clea...

Страница 15: ...ing season for example the rope seals on the doors can become flattened through normal use When this occurs the door hinges can be adjusted to compensate for the new shape of the sealing rope as follows 1 Remove the door 2 Loosen the cap 3 Turn the hinge 360 degrees 4 Tighten the blocking nut to block the hinge retaining screw Note The upper and lower hinges should be adjusted at the same time Not...

Страница 16: ...rong regulation of the air and wood gas call service not covered by warranty nozzle damaged replacement not covered by warranty fan s gasket damaged replacement not covered by warranty fan damaged replacement not covered by warranty leak on a seal rope door regulation or call service not covered by warranty smoke out of the cleaning cover seal rope worn rope s replacement not covered by warranty c...

Страница 17: ...clean problems with startup refer to Section 6 5 chimney draught to low below 10 Pa rebuild chimney Consider use of WKO exhaust fan chimney draught to intensive over 20 Pa use exhaust regulator wood too small or too dry mix with larger humidity fuel as to increase humidity level in about 15 35 Explosion or puffing in the firebox clogged heat exchanger tubes clean the exchanger or call service not ...

Страница 18: ...18 Distributed in North America by New Horizon Corporation Inc 151 McGregor Drive Sutton WV 26601 304 765 7171 newhorizon gmail com ...

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