EFD Ultra 1400 Series Скачать руководство пользователя страница 21

Helpful
Hints 

Helpful Hints

1.

There are three core variables to the Ultra 1400 dispenser: time, pressure and vacuum. Adjust just
one of these at a time, in small increments, to achieve the correct deposit.

2.

Another variable is tip size. Choose the right tip for the deposit type. Remember, smaller tips require
more pressure and more time. Try different tips without changing the time or pressure settings and
observe the results.

3.

Tapered tips reduce the amount of air pressure needed to dispense thick materials. They also help
prevent drooling at the end of a dispense cycle.

4.

To ensure smooth fluid flow and to make consistent deposits, keep the dispense tip at a 45° angle
to the work surface.

5.

Use EFD SmoothFlow pistons to make barrel loading, dispensing and handling cleaner, safer and
more accurate. Caution: If you dispense watery fluids and choose not to use EFD pistons, do not
increase vacuum pressure rapidly and do not tip the barrel. Vacuum may pull fluid into the adapter
hose, or if the syringe barrel is tipped, fluid may flow back into the dispenser.

6.

Always use new EFD syringe barrels and tips. Carefully dispose of after use. This procedure ensures
maximum cleanliness, prevents contamination and provides proper safety.

7.

Do not completely fill the syringe barrel. For most fluids, optimum fill is a maximum 2/3 of the barrel
capacity. For cyanoacrylates or watery fluids, optimum fill is 1/2 of the barrel capacity.

Suggestions on Settings

1.

To reduce air pressure, turn the knob counterclockwise until the display reads at a lower-than-needed
pressure setting. Then turn clockwise to increase pressure until you reach the correct setting.

2.

Avoid high pressure settings with very short time settings (example: 80 psi; 5.5 bar at less than 
0.01 seconds). The ideal setup matches air pressure and tip size to create a “workable” flow rate –
no splashing, but not too slow either – with a time setting that is not extremely low.

3.

With any fluid, always give the air pressure time to do its job. Moderate time and pressure provides
the best results since dispensing pressure remains at its peak for a longer period of time.

4.

Longer dispense time settings generally provide the highest accuracy. However, in the interest of cost-
effective production, do not use excessively long dispense time settings. Experiment to find what
works best for your application.

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Содержание Ultra 1400 Series

Страница 1: ...User s Guide A NORDSON COMPANY Ultra 1400 Series Dispenser Ultra 1400 Ultra 1415 Electronic pdf files of EFD manuals are also available at www efd inc com manuals html...

Страница 2: ...800 556 3484 between 8 30 a m and 5 30 p m Eastern time In Europe call 44 0 1582 666334 In Asia call 86 21 5854 2345 In all other areas call your authorized EFD distributor or 1 401 434 1680 The EFD...

Страница 3: ...l 14 Filling the Syringe Barrel 15 Syringe Barrel Loaders 16 Test Procedures 17 18 Schematic Parts List 19 Troubleshooting 20 Helpful Hints 21 Productivity Tools 22 Warranty Back Cover This manual is...

Страница 4: ...are qualified Do not operate equipment unless safety guards doors or covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices If you receive even a...

Страница 5: ...a disconnect switch first to prevent sparking Know where emergency stop buttons shutoff valves and fire extinguishers are located Clean maintain test and repair equipment according to the instruction...

Страница 6: ...range Programmable from 001 to 99 9 seconds Time control Microprocessor with 0 0005 second repeatability Ambient operating conditions Temperature 5 C to 45 C 41 F to 113 F Humidity 85 RH at 30 C non...

Страница 7: ...if you prefer follow the instructions in the enclosed Welcome letter to contact your EFD representative Unpack the Unit Warranty 2 Install Barrel Holder 3 Note Clean dry filtered factory air is requir...

Страница 8: ...arrel in the barrel holder 4 Check the voltage label to be certain it is set to the available power The Ultra 1400 is shipped with the fuse cartridge set for 120 VAC input To change the voltage remove...

Страница 9: ...apter assembly provided into the front of the Ultra 1400 Twist clockwise to lock See page 17 for Initial Test Procedures Connect Air Output 9 Getting Started air output Completed Setup Note Each numbe...

Страница 10: ...button In Steady mode the foot pedal controls fluid flow Press once and the display changes to dashes Press again and dashes are replaced with dispense time setting Steady mode is used for filling th...

Страница 11: ...nlock it bottom left knob Turn the knob clockwise to the desired pressure setting To reduce the pressure turn the knob counter clockwise until pressure is lower than needed Then increase the pressure...

Страница 12: ...ed a high pressure regulator must be installed on the bottle and set at 100 psi 6 9 bar maximum In this instance the 2000F755 filter regulator is not required Foot Pedal Finger Switch Port Connect the...

Страница 13: ...pense cycle Pins 3 and 4 of this circuit can be used to signal back to a host computer start another device in sequence or initiate other operations that need to be tied into the completion of the dis...

Страница 14: ...id 2 Attach the syringe to the EFD adapter assembly 3 Snap the safety clip tightly closed to prevent any dripping 4 Remove the tip cap and attach a precision dispense tip 5 Set air pressure at 2 psi 0...

Страница 15: ...e syringe barrel is now ready for use Filling procedure for thick fluids If your fluid is thick or non leveling you can spoon it into the syringe barrel with a spatula Or if the fluid comes packed in...

Страница 16: ...p your work area clean save time and reduce the chance of entrapped air in the fluid 1 You could use the EFD 920BL barrel loader Pack the fluid into the 12 ounce cartridge as shown Then place the pre...

Страница 17: ...ests to demonstrate the ease at which deposit sizes can be established using the various dispense modes Testing in Steady Mode Purging the Dispense Tip Select Steady mode Pull the air pressure regulat...

Страница 18: ...ting in Steady Mode to purge your dispense tip with fluid Change to Teach mode by pressing the Teach button once so that the digital display flashes Rest the dispense tip on the Dot Standards sheet Pr...

Страница 19: ...mm push in elbow 6 4041 Fitting 1 8 NPT x 6 mm push in elbow 7 2036 Fitting 1 8 FPT x 1 4 barb 8 2004B Female quick connect 9 7109 Power switch 10 2 2017 1400 Foot pedal receptacle assembly 11 7111 F...

Страница 20: ...liable Any failure will be total so that no inconsistency is possible Most questions regarding the timer are resolved by simply turning Steady mode off Material suck back 1 Use a SmoothFlow piston or...

Страница 21: ...EFD syringe barrels and tips Carefully dispose of after use This procedure ensures maximum cleanliness prevents contamination and provides proper safety 7 Do not completely fill the syringe barrel Fo...

Страница 22: ...s Specify EFD part 2429 Stiff arm barrel holder This stiff arm mounts to the cabinet and securely holds the syringe barrel in a fixed position Specify EFD part 2434 Ergonomic hand grip Ergonomic grip...

Страница 23: ...lize plant air supply for more consistent deposits Specify EFD part 2000F755 For dispensing cyanoacrylates order the regulator with a coalescing filter that removes liquid aerosols from the air supply...

Страница 24: ...warranty is valid only when clean dry filtered air is used EFD makes no warranty of merchantability or fitness for a particular purpose In no event shall EFD be liable for incidental or consequential...

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