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Model 1000D

Model 1000XL

Schematic and Parts

1000D and 1000XL
Replacement Parts List

1. 2024-160

1/4" OD x .160" ID tubing

2. 2-2031-1000

Transformer assembly multi input

3. 2-2017A-24XL

Foot pedal receptacle

4. 2169

Fitting 1/8 NPT x 1/8 NPT elbow brass

5. 2088

Fitting 1/8 NPT x 1/4 barb brass

6. 2-2006-24PR

Programmable timer

7. 2001C

0 to 100 psi (0 to 7.0 bar) gauge

8. 2081A

Male mini air-coupler panel mount

9. 2087

Fitting 1/8 NPT x 1/4 barb elbow brass

10. 2-2007-XL

Potentiometer assembly

11. 2008A

Time control knob

12. 2-2003-1000

24 VDC solenoid assembly

13. 2010-A24

Power switch 115 VAC

14. 2-2011-24

1000XL timer bypass switch assembly

15. 2019

Dispenser end panel

16. 2-2004B

Quick-connect assembly

17. 2089

Fitting 1/8 NPT x 1/4 barb tee brass

18. 7111E

Fuse .160A

19. 2014XL

Input power receptacle

20. 2002SCR

Replacement screen for regulator*

21. 2009-A24

Power cord American*

22. 2009-E24

Power cord European*

23. 2015A

Foot pedal assembly*

24. 2033

Dispense indicator LED*

25. 1000INP-AKIT

Air input hose*

26. 2-2002

1000D regulator assembly 0 to 100 psi
 (0 to 7.0 bar)

27. 2-2002-XL

1000XL regulator assembly 0 to 100 psi
(0 to 7.0 bar)

28. 2001B

0 to 15 psi (0 to1.0 bar) gauge

29. 2178

Fitting 1/8 NPT x 1/4 barb elbow brass

30. 2-2170LV

Vacuum transducer assembly

31. 2-2176-XL

Barrel vacuum control assembly

32. 2036

Fitting 1/8 NPT x 1/4 barb brass

33. 2083

Gauge restrictor

34. 2084

Air restrictor

35. 7108

1000D muffler

* Not Shown

Input Air
Regulated Air
Vacuum

31

34

2

8

19

27

28

5

17

7

15

32

9

9

12

9

30

18

3

4

10

16

14

13

1

29

33

11

29

6

14

13

17

19

2

26

8

7

5

15

9

12

35

6

9

18

4

10

16

3

1

11

Содержание 1000D

Страница 1: ...Operating Guide 1000 Series Dispensers A NORDSON COMPANY In the US 800 556 3484 In the UK 0800 585733 In Mexico 001 800 556 3484 1000XL 1000D...

Страница 2: ...lease do not hesitate to contact EFD or your authorized EFD distributor In the US call 800 556 3484 In Mexico call 001 800 556 3484 In the UK ring free 0800 585733 Introduction The EFD Pledge We pledg...

Страница 3: ...00XL only Loading the Barrel Reservoirs 20 21 Now Test Your Fluid 22 Troubleshooting 23 1000XL and 1000D Schematic Parts 24 1000 Series Programmable Timer 25 Suggestions Reminders 26 Components Reorde...

Страница 4: ...osity liquid using the vacuum control provided on the 1000XL The rest of the information in this Guide applies to both of the 1000 Series dispensers 1000 Series Specifications Input voltage Selectable...

Страница 5: ...FD five micron filter regulator 2000F755 be certain your plant air is properly filtered and dry Check voltage label to be certain it agrees with the available power Third Now is a good time to ACTIVAT...

Страница 6: ...nt air 125 psi maximum to regulator Output from regulator should be a minimum of 80 psi maximum of 100 psi Blue test fluid Male quick connect insert and twist to lock Power cord Air input hose Foot pe...

Страница 7: ...show through the cartridge window Replace the cartridge into the power cord receptacle and insure that both sides snap securely into position Install the power cord Attach the 10cc barrel pre filled...

Страница 8: ...fuse cartridge Air input Vacuum transducer air exhaust port Cover screw Power input receptacle Barrel vacuum control Vacuum gauge Air output quick connect Power switch 2 1 Air pressure regulator 3 6 T...

Страница 9: ...reduce the pressure turn the knob counterclockwise until the air gauge 2 reads a lower pressure than desired Then increase and stop at desired pressure Push knob in to lock Set the time control 3 to...

Страница 10: ...tor Output from regulator should be a minimum of 80 psi maximum of 100 psi Check voltage label on dispenser Blue test fluid Male quick connect insert and twist to lock Power cord Air input hose Foot p...

Страница 11: ...or from the car tridge rotateitandpositionthecorrectvoltagetoshowthroughthe cartridge window Replace the cartridge into the power cord receptacle and insure that both sides snap securely into position...

Страница 12: ...r screw Air output quick connect Power switch 2 1 Air pressure regulator 3 4 Timer bypass 5 Time control Air gauge Cycle LED 220 Air input Solenoid Power input receptacle Foot pedal receptacle Voltage...

Страница 13: ...lways set the pressure desired by turning the air regulator knob 1 clockwise To reduce the pressure turn the knob counterclockwise until the air gauge 2 reads a lower pressure than desired Then increa...

Страница 14: ...heet supplied and press the foot pedal to activate the timer Check the dot size Press the foot pedal again and note the size consistency Remember When the yellow timer bypass switch is on a continu ou...

Страница 15: ...to get just the dot size you want Dot Test with Blue Tapered Tip These tests show the effect of using a smaller diameter tip Replace the green tip with the blue 22 gage tapered tip Now turn on the tim...

Страница 16: ...e pressure of trapped air with a slight suck back movement after the dispense cycle The white piston is used for most fluids However if you are applying RTV silicone and find that the piston bounces a...

Страница 17: ...hFlow piston has several advantages First vacuum adjustment is much less sensitive Second the piston prevents fumes from the fluid beingexhaustedintotheworkenvironment Third the piston prevents fluid...

Страница 18: ...ince this will force the fluid up along the sides of the piston 2 Attach the barrel to the 10cc adapter Snap the safety clip tightly closed to prevent any dripping or bubbling Remove the tip cap and a...

Страница 19: ...nd of the tip slowly turn the vacuum control knob counterclockwise to stop the drop from growing Wipe the tip and adjust vacuum as necessary Now the fluid is in proper balance It does not bubble or dr...

Страница 20: ...solvents cyanoacrylates or anaerobics use the LV Barrier Place barrier in the top of the barrel reservoir Allow air between barrier and fluid Do not contact the barrier to the fluid If your fluid is...

Страница 21: ...rel with piston from the bottom up If the fluid comes packed in a 1 10 gallon 300 ml caulking type cartridge use the EFD 930BL barrel loader 2 If you receive frozen epoxies or other fluids in medical...

Страница 22: ...dispenser contains a complete selection of disposable tips The appropriate tip for your application will increase assembly production Refer to the enclosed booklet with the Component Kit for helpful...

Страница 23: ...Most questions about the timer are resolved by simply turning the timer bypass switch off yellow light out 1 Use SmoothFlow pistons or LV Barriers to prevent this See pages 16 17 2 Ifitoccurs attacha...

Страница 24: ...assembly 17 2089 Fitting 1 8 NPT x 1 4 barb tee brass 18 7111E Fuse 160A 19 2014XL Input power receptacle 20 2002SCR Replacement screen for regulator 21 2009 A24 Power cord American 22 2009 E24 Power...

Страница 25: ...tiation mode and time range For larger deposits that require longer time it may be advantageous to set the initiation to MAINTAINED contact The operator must then keep the foot pedal pressed throughou...

Страница 26: ...the barrel The optimum fill is a maximum 2 3 of the barrel capacity with the SmoothFlow piston and 1 2 of the barrel capacity when using the LV Barrier 4 Properly filtered clean dry plant air should b...

Страница 27: ...ar 30 006 5130 B lavender Barrel adapter assemblies Molded one piece yellow SnapLok adapter head with Buna N O ring flexible 5 32 OD hose male quick connect and safety clip size with 3 ft hose with 6...

Страница 28: ...N COMPANY All components of EFD dispensers are warranted to the original end user for ten years from date of purchase Within the period of this warranty EFD will repair or replace free of charge any d...

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