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HOIST INSTALLATION KIT - EHV

SL-185

82 ~ REV. A

Содержание SWAPLOADER SL-185

Страница 1: ...Model SL 185 Parts and Operations Manual Hoist Serial Number ____________________ HOOKED ON QUALITY...

Страница 2: ...e proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Cont...

Страница 3: ...he centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Ser...

Страница 4: ...he inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib opera...

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Страница 6: ...l IV MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List...

Страница 7: ...INTRODUCTION...

Страница 8: ...ility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prom...

Страница 9: ...SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for wa...

Страница 10: ...r with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that prop...

Страница 11: ...s the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away...

Страница 12: ...IFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is...

Страница 13: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE...

Страница 14: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID...

Страница 15: ...INSTALLATION...

Страница 16: ...m the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic fi...

Страница 17: ...owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any...

Страница 18: ...rol valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be...

Страница 19: ...epped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from...

Страница 20: ...SL 185 INS 2 5 11 2010...

Страница 21: ...ng No 91H15 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 12H70 4 Determine the best location in the cab for the control levers Pt No 20P0...

Страница 22: ...SL 185 INS 2 7 11 2010...

Страница 23: ...SL 185 INS 2 8 11 2010...

Страница 24: ...upplied are 84 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as...

Страница 25: ...ke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble b...

Страница 26: ...ed on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two...

Страница 27: ...2 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader Ratio of Pump RP...

Страница 28: ...pumps for the SL 185 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 185 20P53 20P98 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must...

Страница 29: ...se to control valve inlet and route to the pump the same as the suction line This hose is provided with only one fitting so the hose can be shortened to appropriate length Remove the hose and shorten...

Страница 30: ...SL 185 INS 2 15 11 2010...

Страница 31: ...ump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safe...

Страница 32: ...be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold...

Страница 33: ...U S A LTD MODEL NO S 933 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE FRONT OF THE BODY IS REQUIRED 2 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE A...

Страница 34: ...WING NO REV T M U S A LTD MODEL NO S 934 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE FRONT OF THE BODY IS REQUIRED 2 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS...

Страница 35: ...bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck fr...

Страница 36: ...gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATER...

Страница 37: ...d more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on...

Страница 38: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT...

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Страница 46: ...awing 90H84 7 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 12P92 as shown and tighten See drawing 90H84 8 Install the two 90 degree hydraulic fitting Part No 12P6...

Страница 47: ...hydraulic tank to proper fluid level 15 Verify that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder...

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Страница 53: ...tely 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weld...

Страница 54: ...NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should b...

Страница 55: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68...

Страница 56: ...ate to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame t...

Страница 57: ...ide of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on...

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Страница 63: ...he centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Ser...

Страница 64: ...he inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib opera...

Страница 65: ...OPERATION...

Страница 66: ...O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear...

Страница 67: ...rakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5...

Страница 68: ...backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touc...

Страница 69: ...SL 185 OPE 3 4 11 2010 WARNING CONTINUED 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK...

Страница 70: ...o this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib 1 Wi...

Страница 71: ...nue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 36 h...

Страница 72: ...cedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telesco...

Страница 73: ...the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is up in the 54 hook...

Страница 74: ...MAINTENANCE...

Страница 75: ...lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast...

Страница 76: ...SL 185 MAI 4 2 11 2010...

Страница 77: ...onents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon...

Страница 78: ...ER 3 X 36 Jib 20P89 SEAL KIT HYDRAULIC CYLINDER 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P53 HYDRAULIC PUMP GEAR 2 96 CID L H ROT Standard 20P98 HYDRAULIC PUMP GEAR 2 96 CID R H ROT Optional 2...

Страница 79: ...SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8 LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 20H65 CLAMP LINER OUTER TUBE 00P18 5 16 18 x 1 FL HD SCREW BRASS 22H27 W...

Страница 80: ...H08 BRONZE BEARING QTY 1 PER PIN 12H27 MAIN PIVOT PIN FOR 12H67 PIVOT JOINT SUB ASSEMBLY 23H08 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 12H67 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARIN...

Страница 81: ...me when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First ins...

Страница 82: ...ed 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt...

Страница 83: ...on the driver side of the hoist see Drawing No 12H68 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint wit...

Страница 84: ...nto proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Po...

Страница 85: ...st Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below...

Страница 86: ...5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 185 should have a reading of 3 250 PSI 6 With the pressure check complete release all functions and disengage the P...

Страница 87: ...parts as needed see Drawing No 12H66 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater...

Страница 88: ...PARTS LIST...

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Страница 100: ...OPTIONS...

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Страница 102: ...3 4 HHCS GR 8 00P03 9 2 0 08 5 8 11 UNC HEX NUT GR 8 00P24 10 1 0 02 3 8 16 UNC LOCKING HEX NUT 00P34 11 1 0 11 3 8 16 UNC x 3 1 4 HHCS 01P01 12 2 0 32 5 8 11 UNC x 3 HHCS GR 8 01P18 13 4 0 02 5 16 18...

Страница 103: ...nd diagrams provided before starting the Electric over Hydraulic Valve Installation 2 Mount the 22P58 EHV to the hoist mainframe and attach all hoses hose clamp assemblies and fittings as shown on dra...

Страница 104: ...e best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck 4 Insert...

Страница 105: ...HOIST INSTALLATION KIT EHV SL 185 12H82 REV A...

Страница 106: ...EHV SUB ASS Y PUMP CIRCUIT 100 SERIES 91H22...

Страница 107: ...EHV SUB ASS Y CHASSIS TANK CIRCUIT 100 SERIES 91H23...

Страница 108: ...EHV SUB ASS Y VALVE HOSE CIRCUIT SL 185 91H28 REV A...

Страница 109: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com...

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